Guided wave inspection is used extensively in petrochemical plants to check for defects such as corrosion. Long range, low frequency inspection can be used to detect relatively large defects, while higher frequency inspection provides improved sensitivity to small defects, but the presence of multiple dispersive modes makes it difficult to implement. This paper investigates the possibility of exciting a single mode Lamb wave with low dispersion at a frequencythickness of around 20MHz-mm. It is shown by finite element analysis backed up by experiments that a signal dominated by the A1 mode can be generated, even in a region where many modes have similar phase velocities. The A1 mode has relatively little motion at the plate surface which means that only a small reflection is generated at features such as T-joints; this is verified numerically. It is also expected that it will be relatively unaffected by surface roughness or attenuative coatings. These features are very similar to those of the higher order mode cluster (HOMC) reported by other authors, and it is shown that the A1 mode shape is very similar to the deflected shape reported in HOMC.
Carbon fiber laminate composites are increasingly employed for aerospace structures as they offer advantages, such as a good strength to weight ratio. However, impact during the operation and servicing of the aircraft can lead to barely visible and difficult to detect damage. Depending on the severity of the impact, fiber and matrix breakage or delaminations can occur, reducing the load carrying capacity of the structure. Efficient nondestructive testing and structural health monitoring of composite panels can be achieved using guided ultrasonic waves propagating along the structure. The scattering of the A0 Lamb wave mode at delaminations was investigated using a full three-dimensional (3D) finite element (FE) analysis. The influence of the delamination geometry (size and depth) was systematically evaluated. In addition to the depth dependency, a significant influence of the delamination width due to sideways reflection of the guided waves within the delamination area was found. Mixed-mode defects were simulated using a combined model of delamination with localized material degradation. The guided wave scattering at cross-ply composite plates with impact damage was measured experimentally using a non-contact laser interferometer. Good agreement between experiments and FE predictions using the mixed-mode model for an approximation of the impact damage was found.
Inspection is a key part of the asset management process of industrial plants and there are numerous plate-like structures that require inspection. Ultrasonic guided waves have been used extensively to detect various types of defect by monitoring reflected and transmitted signals because they enable faster screening of large areas. However, ultrasonic guided wave testing becomes difficult for very shallow, sharp defects as current inspection techniques suffer from a lack of sensitivity to such features. Previous studies, obtained by comparing various inspection techniques, suggest that the SH1 mode in particular, at around 3 MHz-mm, would be suitable when testing for shallow defects; however, it is clear that both the SH0 and SH1 mode can exist at this frequency-thickness product. This can complicate the inspection process and therefore limit defect detectability. This paper investigates the possibility of single mode excitation of the SH1 mode at around 3 MHz-mm. The ability of this method towards detecting very shallow defects (<10% cross-sectional thickness loss) has also been studied. By means of analytical predictions and finite element it is shown that a signal dominated by the SH1 mode can be generated using a single PPM EMAT. All predictions are then backed up by experimental measurements. It is also shown that, by studying the reflection coefficient of the SH1 mode, the pure SH1 mode can be used to detect defects as shallow as 5% thickness loss from a 500mm stand-off. These defects would otherwise be missed by standard, lower frequency guided wave testing.
Ultrasonic guided waves are used extensively when checking for defects in petrochemical and other industries and are mostly generated using piezoelectric transducers on an angled wedge or electromagnetic acoustic transducers (EMATs) in different configurations. Low-frequency inspection allows for long-distance propagation, but it is best suited for detecting relatively large defects, while at higher frequencies, the presence of multiple wave modes limit defect detectability, so achieving practical single Lamb mode excitation via careful transduction is very beneficial. This paper investigates the relative ability of angled piezoelectric and meander coil EMAT probes to produce single-mode transduction in the medium (~1-5 MHz-mm) and high (>5 MHz-mm) frequency-thickness regions of the dispersion curves. The nature of each transducer is studied analytically by simulating the corresponding surface forces, followed by the use of a Fourier transform in time and space (2-D fast Fourier transform) to highlight the excitation region in the wavenumber-frequency space. With angled wedge excitation there is a linear relationship between the excitation frequency and the wavenumber which means that the excitation tends to track typical dispersion curves, allowing for easier pure mode generation. In contrast, the EMAT controls frequency and wavenumber separately which makes it more difficult to generate a pure mode when dispersion curves are close together; however, by narrowing the frequency bandwidth via a large number of cycles in the excitation signal, pure mode generation via an EMAT was shown to be possible even in areas of closely spaced modes. As example cases, analytical results, backed up by experiments, showed that signals dominated by the A0 mode at 1.5 MHz-mm and also the A1 mode at 18 MHz-mm can be generated with both angled piezoelectric and EMAT probes.
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