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The present investigation reports on microstructure and mechanical characterization of permanent and shell moulded Nickel Aluminum Bronze alloy Castings (NAB) (AB2) melted in Medium Frequency coreless Induction furnace. The mechanical properties studied consisted of Tensile strength, Yield Strength, ductility on one hand, Optical microscopy and grain size measurements on the other. Effect of zirconium addition on the microstructure and mechanical characteristics of Permanent and shell moulded castings have been studied. The results of this investigation reveal that microstructures consisted of dispersed particles in the matrix of copper solid solution both in permanent and shell moulded castings. Shell moulded castings exhibited extensive grain refinement compared to Permanent moulded castings. Very high values of Tensile Strength, Yield strength and Elongation values are obtained for the Nickel Aluminum Bronze alloys. Shell moulded castings have exhibited superior mechanical properties than Permanent moulded castings in all the characteristic/property values obtained.

Growth of nature is an additive process that gives sustainable existence to the structures developed; on the other hand, traditional manufacturing techniques can be wasteful as they are subtractive. Additive manufacturing produces almost nil waste and accordingly preserves raw materials resulting in cost reduction for the procurement of the same. It will also cut down on the carbon emissions that are usually generated from industrial manufacturing. Additive printed objects are lighter as well, making them more efficient, especially when used in the automobile and aerospace industry. Further, the intrinsic characteristics and the promising merits of additive manufacturing process are expected to provide a solution to improve the sustainability of the process. This chapter comprehensively reports on various additive manufacturing processes and their sustainable applications for green technology. The state of the art, opportunities, and future, related to sustainable applications of additive manufacturing have been presented at length.

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