Glass fibre reinforced epoxy polymers (GFRP) composites have gathered enormous attraction because of their exceptional engineering properties such as superior proportion in strength-to-weight and enhanced durability. However, to develop a machined component is a difficult task due to nonhomogeneity and anisotropic behavior of GFRP. In this study a hybrid module, Grey relational analysis (GRA) embedded in artificial neural network (ANN) based on Taguchi approach for multicriteria optimization in Turning of GFRP materials has been carried out. The desired machining characteristics are minimum cutting force, minimum surface roughness & maximum rate of material removal & these have been used to calculate the Grey relational coefficient for individual response and then converted into the single response function i.e. Grey relational grade (GRG) value which was used for converting multiobjective problem into single objective problem and then well-trained ANN based on the Levenberg-Marquardt Back Propagation (LMBP) algorithm has been used to predict the most favourable process parameters setting i.e. spindle speed (880 rpm), feed rate (0.05 mm/rev.), depth of cut (0.4 mm). The predicted GRG of process parameters via L 16 OA of Taguchi-based GRA with ANN has been improved by 8.5%.This setting has been selected based on highest GRG predicted by well-trained ANN which finally has been checked by the confirmatory test which produces satisfactory results.
The new era of engineering society focuses on the utilization of the potential advantage of carbon nanomaterials. The machinability facets of nanocarbon materials are passing through an initial stage. This article emphasizes the machinability evaluation and optimization of Milling performances, namely Surface roughness (Ra), Cutting force (Fc), and Material removal rate (MRR) using a recently developed Grey wolf optimization algorithm (GWOA). The Taguchi theory-based L27 orthogonal array (OA) was employed for the Machining (Milling) of polymer nanocomposites reinforced by Multiwall carbon nanotube (MWCNT). The second-order polynomial equation was intended for the analysis of the model. These mathematical models were used as a fitness function in the GWOA to predict machining performances. The ANOVA outcomes efficiently explore the impact of machine parameters on Milling characteristics. The optimal combination for lower surface roughness value is 1.5 MWCNT wt.%, 1500 rpm of spindle speed, 50 mm/min of feed rate, and 3 mm depth of cut. For lower cutting force, 1.0 wt.%, 1500 rpm, 90 mm/min feed rate and 1 mm depth of cut and the maximize MRR was acquired at 0.5 wt.%, 500 rpm, 150 mm/min feed rate and 3 mm depth of cut. The deviation of the predicted value from the experimental value of Ra, Fc, and MRR are found as 2.5, 6.5 and 5.9%, respectively. The convergence plot of all Milling characteristics suggests the application potential of the GWO algorithm for quality improvement in a manufacturing environment.
Nowadays, polymer nanocomposite becomes a suitable alternative to conventional materials for lightweight and structural applications. Multiwall carbon nanotube (MWCNT)-reinforced epoxy composites possess superior electrical, mechanical, and thermal properties. In this article, drilling of MWCNT/epoxy nanocomposites has been investigated by considering varying parameters, namely, reinforcement wt% of MWCNT ( W), speed ( N), feed rate ( F), and tool material ( M). The response surface methodology (RSM) array was used for drilling experimentation. The mathematical modeling of drilling parameters was done by using artificial neural network. This study also highlights the integrated approach of principal components analysis (PCA)-embedded combined compromise solution method for multiobjective optimization of conflicting responses such as surface roughness (Ra), torque (Tr), and thrust force (Th). The PCA tool efficiently identified the response priority weight during the aggregation process. The confirmatory test was directed to evaluate the efficiency of the proposed hybrid module. The outcomes show a good agreement between the predicted and experimental value, and it can be endorsed to the polymer manufacturing sector for quality and productivity enhancements.
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