The stockpiling of waste tires at landfill sites has become a nuisance for the society. One of the alternatives could be converting the recycled rubber into powdered form and mixing it with soil to use it as the backfill of the retaining structures. This paper is based on the study of such sand-rubber mixtures. In this work, Discrete Element (DEM) simulations were employed to study the mechanical response of sand-rubber mixtures with respect to a column of grains enclosed within a rigid cylindrical confinement, and subjected to an oedometric compression by the fixed velocity displacement of one of the horizontal walls. Further, experimental analysis was also carried out by using a uniaxial load cell to load the sand-rubber mixtures under compression. Different initial packings of sand-rubber mixture were prepared by varying: (a) the packing volume fraction and (b) the volume fraction of rubber. The mechanical response at small strains was studied for these sand-rubber packings. The mixture behavior was observed to be more sand-dominant or rubber-dominant depending on the rubber fraction and the mixture quality. Moreover, variation in the initial volume fraction of the packing also caused a difference in the load bearing of the packings for a given strain and a given rubber fraction.
Each year, the number of scrap tires disposed of in huge piles across the world continuously increases. Consequently, new recycling solutions for these materials have to be proposed. Among them, one possibility consists of shredding tires and mixing the obtained tire chips with sand, which can be used as alternative soils in various geotechnical applications, such as backfilling for retaining structures, slope and highway embankment stabilization, road constructions, soil erosion prevention, and seismic isolation of foundations. Such types of mixtures are highly heterogeneous due to the important difference in elasticity and deformability between the two constituents, which leads to complex mechanical behavior. In this article, the one-dimensional loading/unloading behavior of sand-rubber mixtures is investigated by laboratory strain-controlled experiments performed for different packing densities, particle sizes, rubber contents, and sand/rubber size ratios. After a global analysis of the increase of the packing deformation with the rubber fraction and the stress level, a novel criterion to classify the behavior of the mixture as sand-like or rubber-like was proposed, based on the concavity of the void ratio—log of vertical stress curve. The concavity increased with the stress level and the rubber fraction, up to the limits where the saturation of the voids due to their filling with rubber induces a rubber-like behavior. A simplified phase diagram, limited to the range of this study, is proposed. The one-dimensional confined stiffness and the swelling behavior were also analyzed.
The polyurethane processing for panel air filters (flexible foam)for high yield (free of all defects) is very critical and sensitive on account of Polyurethane making chemistry, short reaction times, process conditions, ambient temperature and humidity , equipment dispensing-mixing precision and moulds' surface quality, moulds' temperature and uniformity impacting the defects in filters like pin holes, short filling, over filling or growth, skin damage, loose skin, voids, hardness variations, shrink marks, knit lines etc. Research is conducted to study and establish a correlation between various parameters so that process settings can be altered to ensure minimum variation to output in spite of variation in inputs and noise to the system.
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