Plastic flow at small scales is generally observed to be intermittent, whereas the stress-strain behavior of bulk crystals is mostly smooth. Here we find that when the external deformation rate of small-scale crystals approaches the speed of the crystallographic slip velocity, an intermittent-to-smooth transition of plastic flow is observed. By defining a rate-dependent intermittency parameter, this phenomenon can be captured with a power law covering 5.5 orders of magnitude for Au and Nb micron-sized single crystals with experiments and via simulations for Nb crystals. Our results indicate that the transition to smooth flow is driven by a gradual truncation of the underlying truncated power law that describes the intermittently evolving system. This is caused by a competition of internal and external rates, which aligns with the well-known transitions from serrated to nonserrated flow in metallic glasses or materials with dynamic strain aging.
Plastic deformation in crystals is mediated by the motion of line defects known as dislocations. For decades, dislocation activity has been treated as a homogeneous, smooth continuous process. However, it is now recognized that plasticity can be determined by long-range correlated and intermittent collective dislocation processes, known as avalanches. Here we demonstrate in body-centered cubic Nb how the long-range and scale-free dynamics at room temperature are progressively quenched out with decreasing temperature, eventually revealing intermittency with a characteristic length scale that approaches the Burgers vector itself. Plasticity is shown to be bimodal across the studied temperature regime, with conventional thermally-activated smooth plastic flow (‘mild’) coexisting with sporadic bursts (‘wild’) controlled by athermal screw dislocation activity, thereby violating the classical notion of temperature-dependent screw dislocation motion at low temperatures. An abrupt increase of the athermal avalanche component is identified at the critical temperature of the material. Our results indicate that plasticity at any scale can be understood in terms of the coexistence of these mild and wild modes of deformation, which could help design better alloys by suppressing one of the two modes in desired temperature windows.
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