The overarching goal of the present
multiscale investigation is
to unearth the kinetics and mechanisms of corrosion of borosilicate
glasses in hyper-alkaline (pH = 13) environments as a function of
their chemical composition. Accordingly, a series of 3- to 6-component
borosilicate glasses have been designed starting from Na2O–B2O3–SiO2 ternary,
wherein the compositional complexity has been added in a systematic
tiered approach, finally resulting in the composition of the well-known
international simple glass (ISG). Tetramethylammonium hydroxide (TMAH),
one of the most widely used alkaline etchant in the glass and electronics
industry, has been used as the corrosion media. A series of state-of-the-art
characterization techniques including magic angle spinning nuclear
magnetic resonance spectroscopy, X-ray photoelectron spectroscopy,
inductively coupled plasma optical emission spectroscopy, elastic
recoil detection analysis, and high-resolution transmission electron
microscopy have been employed to unearth the compositional dependence
of glass corrosion in hyper-alkaline environments. The glass compositions
underwent congruent corrosion in the forward rate regime, whereas
the controlling mechanism of corrosion in the residual rate regime
depends on the presence/absence of Ca in the surrounding environment
and can be explained on the basis of the dissolution–reprecipitation
model. The dependence of corrosion kinetics and the chemistry of alteration
products (in the residual rate regime) on the glass composition have
been discussed. The results presented in this contribution will ultimately
supplement the scientific literature attempting to understand the
fundamental science governing the aqueous corrosion of silicate-based
glass chemistries and add to the growing database required to develop
nonempirical predictive models for designing glasses with controlled
dissolution rates.
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