In order to study the influence of floating raft isolation system (FRIS) on the vibration characteristics of marine pump, a marine centrifugal pump with/without FRIS under the same operation condition, which specific speed is 66.7, was experimentally measured. The maximum efficiency of the pump is 75.8%, which is under 1.2 Qd. Results show that the characteristic frequencies in the vibration spectrums of the pump with/without FRIS are APF (axial passing frequency), the BPF (blade passing frequency) and its high-order harmonic frequency. After installing FRIS, under 0.8 Qd, 1.0 Qd and 1.2 Qd, the vibration intensity of the pump at inlet flange is slighter than that at pump base and larger than that at pump bracket. The vibration intensity at outlet flange is slighter than that at the pump bracket and larger than that at pump body, and the vibration intensity at connecting plate is the lowest. The vibration velocity level of pump base decreases with the increase of flow rate, the maximum vibration intensity at M1–M4 is reduced by 88% than that without FRIS, and the maximum vibration velocity of the APF at M1–M4 is reduced by 83.3% than that without FRIS.
The marine vertical centrifugal pump is an important piece of auxiliary equipment for ships. Due to the complex operating conditions of marine equipment and the frequent swaying of the hull, typical pump failures such as rotor misalignment, rotor unbalance and mechanical loosening occur frequently, which seriously affect the service life of the marine vertical centrifugal pump. Based on multi-domain characteristic parameters, a fault identification method combining weighted kernel principal component analysis (WKPCA) and particle swarm optimization support vector machine (PSO-SVM) is proposed in this paper. It can effectively solve the problem of multi-fault classification of the centrifugal pump and provide reference for efficient maintenance of equipment. Firstly, a vertical centrifugal pump test bench is set up to simulate typical faults. The collected original fault data are denoised by Kalman filtering. Then, a multi-domain feature set composed of 20 feature parameters was constructed. However, due to high dimension, data redundancy and calculation time were increased. After dimensionality reduction, a fault feature set with 9 feature indexes was established by combining with the WKPCA method. Finally, the PSO-SVM model is used to realize multi-fault identification, and the recognition results of the traditional support vector machine and the genetic algorithm support vector machine (GA-SVM) are compared to verify the diagnosis results and classification performance of PSO-SVM. The results show that the accuracy of WKPCA and PSO-SVM fault recognition methods based on multi-domain characteristic parameters is 1, and it has good convergence.
To determine the effect of rotor eccentricity on the vibration of multistage pumps, a five-stage centrifugal pump with vaned diffusers was selected to experimentally measure the vibration characteristics under both stable condition and unstable condition due to the rotor eccentricity. The results show that the rotor eccentricity results in an irregular orbit of the rotor axis, which is diffused outward. As the flow rate increases, the peak amplitude of the rotor axis' orbit first decreases and then increases, and the peak amplitude at the design flow rate is minimized. The main vibration frequencies of rotor axis' orbit are the axis passing frequency and a secondary high frequency. After rotor eccentricity occurs, all monitoring point vibrations increase by different degrees, the increments of axial vibration are particularly obvious, and the characteristic frequencies of the pump increase.
Shaft combined misalignment is the main form of shaft misalignment fault in a marine centrifugal pump. To investigate the influence of shaft misalignment on the vibration and noise of marine centrifugal pumps, a marine pump is experimentally measured under normal condition and shaft combined misalignment condition. In this paper, the frequency domain characteristics of vibration and noise are analyzed by Fast Fourier transform technique. The characteristics of axis orbit, the spectral characteristics of vibration and noise, and the One-Third octave spectral distribution characteristics are also comprehensively compared. Results show that after shaft combined misalignment occurs, the maximum amplitudes of 1APF (axial passing frequency) in the X and Y directions at M1 increase by 35.06% and 24.04%, the maximum amplitudes of 2APF in the X and Y directions at M1 increase by 2.61 times and 2.61 times, and the axis orbit shows a clockwise variation of the “8” shape. As the flow rate decreases, the shape of an “8” of the rotor axis orbit becomes progressively flatter. The maximum Overall vibration velocity level (OAVL) of M2 and M5 decreases by 12.03% and 1.79%, and the maximum OAVL of M3 and M4 increases by 6.52% and 2.27%. The frequency domain amplitude of M6 increases significantly in 1APF and 2APF, and the maximum increases are 12.41% and 2.24% at different flow rates. The overall sound pressure level of M6 increases by 0.42% at 0.6 Qd. These findings indicate the vibration energy of M1-M5 and noise energy of M6 are related to the running condition. The axis orbit of M1 shows the shape of 8, which can significantly judge the misalignment of the shafting. Then, combined with the amplitude variation of 1APF and 2APF of the M2-M6 spectrum, the comprehensive misalignment of shafting can be further judged. The above discoveries provide reference to the diagnosis of shaft combined misalignment fault that occurred for the marine pump.
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