The process of sugar evaporative crystallization is a nonlinear process with large time lag and strong coupling. It is difficult to establish a reasonable mechanism model. In this paper, we use the data driving modeling method to establish an Adaptive Control model for batch boiling sugar crystallization process. First, by analyzing the main influencing factors of the evaporative crystallization process of intermittent boiling sugar, the most important two parameters, brix and liquid level, are selected as the control object. The self-adaptive differential evolution Extreme Learning Machine (SaDE-ELM) is used to construct the control model. A least squares support vector machine (LSSVM) is established and connected in the control loop to control the opening of the feed valve so that to control the feed flowrate according to the objective values of syrup Brix and liquid level. Experiments are conducted and the obtained data are used to train and verify the learning machines. Experiments indicate that the learning machines are able to realize adaptive control to key parameters of the crystallization process. Comparison of different neural networks indicates that the LSSVM performs better than BP, RBF and ELM and SaDE-ELM with prediction error of below 0.01, and training time of below 0.05 s.
This work focused on improving circulation and mixing of the massecuite and reducing the energy loss in the cane sugar continuous crystallization system. The developed Computational Fluid Dynamics (CFD) model is based on the continuous crystallization system of a sugarcane mill in Guangxi, China and verified with the actual operation data. The calculated entropy production and pressure drop of the system are used as indices for assessing the performance of the system. Next, 350 CFD simulations are conducted in the parametric experiment platform with 9 parameters and produces a collection of data. Then based on the CFD data set, the data‐driven model is employed for regression of the relations between key parameters and indices. The implemented data‐driven model is used for Non‐dominated Sorting Genetic Algorithm (NSGA‐II) to obtain the optimal result of Pareto frontier. CFD simulation with the optimized parameters reduces entropy by 9.76% and reduces pressure drop by 11.52%.
Novelty impact statement
Multi‐objective optimization of cane sugar continuous crystallization system is performed. The entropy is reduced by 9.76% and the pressure drop is reduced up to 11.52%. The proposed method show the good applicability.
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