In the cement production process, cement quality is the most important indicator. One way to measure the quality of the cement is the cement particle size. Only the cement particle size is symmetrical and the specific surface area could reach the national standard that this kind of cement is qualified products. In actual production, the specific surface area is tested in laboratory through experiment. This process takes a long time, and the instantaneous value of specific surface area can not be got. This paper, auxiliary variables coming from the practical production site are used to get an instantaneous value through fuzzy control algorithm and other rules. VC++ 6.0 is used to program this algorithm. After a long period of actual operation, this method is proved to be effective, the instantaneous specific surface area is got and the precision is acceptable. This could guide the operator to change parameters of the equipment timely. This could be widely used and is easy to spread.
Temperature control requires a lot of control regulator. It has wide applications in cement, metallurgy and other industrial fields. The key equipment in metallurgy , cement, refractory materials production is Rotary kiln, of which temperature is one of the important parameters of process control .The kiln of calcination temperature in rotary kiln is an important factor affecting the quality and output of the kiln, and even cause the collapse of the kiln, affecting the normal operation of production. Based on the analysis for several important factors affecting the kiln temperature, the paper presents the application of fuzzy control in temperature control of rotary kiln. A fuzzy controller was established using the matlab fuzzy toolbox. A simulink rotary kiln fuzzy control system simulation was carried out on the kiln temperature control simulation. The simulation results show that the system response speed is faster and has better robustness compared with the traditional PID control system.
The waste heat boiler is an important part of waste heat power station in cement plant. So it is highly important to control the drum level of waste heat boiler within the allowed range. A Double-Stage fuzzy controller which is used to control the drum level of the waste heat boiler is presented in this paper. This method adds a secondary fuzzy controller to adjust the weight of the first fuzzy controller’s factor on the basis of a general fuzzy controller. Simulation results show that the double-stage fuzzy control system has fast respond speed, high precision and strong anti-jamming capability.
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