Immersion ultrasonic phased array imaging technology offers great advantages, particularly in coupling and automatic detection of industrial non-destructive testing (NDT). To suppress the influence of secondary interface echoes in the immersion ultrasonic phased array imaging, a novel phase circular statistics vector (PCSV) weighting method is proposed in this paper. Firstly, the PCSV factor matrix is established according to the phase consistency of the echo signals. Secondly, due to the higher phase coherence of the defect echo, the PCSV factor matrix is used to weight the TFM image to suppress the secondary interface echo. The result shows the secondary interface echoes are effectively suppressed in the total focusing method (TFM) image on a 0~40 dB scale. It is also shown that PCSV weighting could not only suppress the secondary interface echoes but also improved the image quality in terms of SNR and lateral resolution by comparing with traditional TFM.
Non-destructive testing of the cracks on the in-service bolt’s shank with size M18 is a challenging technical problem. Due to the weak echo energy of cracks with large buried depths, the conventional phased array ultrasonic sector scan imaging has a low signal-to-noise ratio, resulting in the effective defect echo submerged in the structural wave of bolts. This work proposes a method of phased array ultrasonic sector scan imaging based on vector coherence factors to detect the microcracks on the surface of the bolt shank. This is achieved by weighting the phased array sector scan imaging with the vector coherence factor to detect the microcracks of the in-service helicopter damper bolt. Experimental work is also carried out to contrast the SNR value of cracks at buried depths of 70 mm and 90 mm with traditional phased array ultrasonic sector scanning images. This demonstrates that the proposed phased array ultrasonic sector scan imaging based on vector coherence factors detected the cracks with a depth of 0.1 mm at the buried depth of 90 mm. The SNR value of the cracks at the buried depth 70 mm in DAS_VCF images is improved by 11.67 dB, compared with the traditional DAS images, in the case of the focus depth at 60 mm.
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