The high-temperature canned electric-actuated valve permanent magnet synchronous motor (CEAV-PMSM) directly drives the valve load, which is prone to eccentricity operation, causing greater system vibration and shortening the valve operating life. In order to analyze the electromagnetic and structural characteristics of CEAV-PMSM under different eccentricity faults, this paper uses analytical methods to derive the magnetic field distribution of the motor under normal and eccentricity conditions. Then, the Maxwell Stress Tensor method is used to derive the expression of the radial electromagnetic force under normal and eccentricity conditions, and the order of space-time harmonics that have a greater impact on CEAV-PMSM are summarized. After that, the electromagnetic performance comparison of the three pole-slot combinations under different eccentricity conditions, and the harmonic orders during eccentricity is analyzed by Fourier transform to obtain the optimal pole-slot combination, which verified the correctness of the analytical calculations. In addition, the influence of different eccentricity conditions on the radial force density and unbalanced magnetic pull are studied. On this basis, the vibration response of the motor under eccentricity is analyzed, and the influence of the canned sleeve on the vibration performance of the motor is discussed. Finally, the modal analysis of CEAV-PMSM is carried out to prevent the occurrence of resonance under eccentricity, which provides some references for reducing the vibration and noise of the canned electric-actuated valve.

The traditional canned electric valve consists of an induction motor and a reducer, which need to be matched with the position sensor to achieve precise control of valve position. The position sensor and reducer are not only easily damaged in high-temperature liquids, but also the slip rate of the induction motor is greatly affected by the liquid temperature, which makes it difficult to achieve accurate control. To address the above problems, this paper introduces a new topology of canned electric valve permanent magnet synchronous motor (CEV-PMSM), and a new maximum torque per ampere (MTPA) model is proposed. The new MTPA control equation considering the canned sleeve parameters is derived theoretically. By comparing it with id = 0 control and ideal MTPA control strategy, it is proved that the new MTPA model reflects the electric valve operation characteristics more realistically. In order to achieve sensorless control of the electric valve, and to achieve fast response and high-precision control under external disturbances and parameter uncertainties, the proposed control scheme combines sensorless control and two-degree-of-freedom (2-DOF) control. Consequently, the proposed control scheme can effectively improve the static and dynamic performances of the CEV-PMSM, as well as adjust the tracking and anti-disturbance performances independently. Finally, a 2 kW 100 r/min prototype was manufactured and corresponding experiments were conducted to verify the accuracy of the analysis.

The high‐temperature electric‐actuated valve widely adopts the split structure, and the valve stem drives the opening and closing of the valve after passing through the high‐temperature packing and sealing structure. However, the transmission chain is too long, which cannot meet the pursuit of small volume and lightweight in the nuclear industry. In this paper, a novel integrated structure of high‐temperature direct drive electric‐actuated valve canned permanent magnet synchronous motor (DDEAV‐CPMSM) is proposed. The structure omits the dynamic sealing structure composed of stuffing box, pressure plate and pressure sleeve, as well as the transmission structure of gears and couplings, and the reliability is significantly improved. This paper focuses on the calculation of the dimension parameters, thermal load design, and electromagnetic vibration of DDEAV‐CPMSM, and compares it with the integrated structure of the induction motor to explore the optimal topology of the high‐temperature electric‐actuated valve. Aiming at the problem of serious heat generation in limited space, it is difficult to simulate the running time of high‐temperature valve. Based on the magneto‐thermal coupling method, a 3D temperature field model considering high‐temperature heat source, canned sleeve eddy current loss, and hydraulic friction loss is established. The steady‐state temperature distribution of the system at high temperature and the transient temperature change law of valve opening and closing are analyzed, and the minimum time of secondary start‐up and the maximum running time under fault conditions are further studied, to provide a theoretical basis for the application of DDEAV‐CPMSM. © 2022 Institute of Electrical Engineers of Japan. Published by Wiley Periodicals LLC.