Sphere impact experiments are used to calibrate and validate ceramic models that include statistical variability and/or scale effects in strength and toughness parameters. These dynamic experiments supplement traditional characterization experiments such as tension, triaxial compression, Brazilian, and plate impact, which are commonly used for ceramic model calibration. The fractured ceramic specimens are analyzed using sectioning, X‐ray computed tomography, microscopy, and other techniques. These experimental observations indicate that a predictive material model must incorporate a standard deviation in strength that varies with the nature of the loading. Methods of using the spherical indentation data to calibrate a statistical damage model are presented in which it is assumed that variability in strength is tied to microscale stress concentrations associated with microscale heterogeneity.
a b s t r a c tDynamic deformation and failure mechanisms in polycrystalline ceramics are investigated through constitutive modeling and numerical simulation. Two ceramics are studied: silicon carbide (SiC, hexagonal crystal structure) and aluminum oxynitride (AlON, cubic crystal structure). Three dimensional finite element simulations incorporate nonlinear anisotropic elasticity for behavior of single crystals within polycrystalline aggregates, cohesive zone models for intergranular fracture, and contact interactions among fractured interfaces. Boundary conditions considered include uniaxial strain compression, uniaxial stress compression, and shear with varying confinement, all at high loading rates. Results for both materials demonstrate shear-induced dilatation and increasing shear strength with increasing confining pressure. Failure statistics for unconfined loading exhibit a smaller Weibull modulus (corresponding to greater scatter in peak failure strength) in AlON than in SiC, likely a result of lower prescribed cohesive fracture strength and greater elastic anisotropy in the former. In both materials, the predicted Weibull modulus tends to decrease with an increasing number of grains contained in the simulated microstructure.Published by Elsevier Ltd.
SUMMARYStress concentrations near grain boundaries, precipitates, and similar micro-heterogeneities nucleate instabilities leading to macroscale fracture. As it is not practical to model each flaw explicitly, their ensemble effect is modeled statistically. Accounting for this aleatory uncertainty requires smaller specimens (e.g., small finite elements) to have generally higher and more variable strengths, which is necessary for the initial failure probability of a finite domain to be unaffected by its discretization into elements. Localization itself, which might be attributed to constitutive instability, requires realistic numerical perturbations to predict bifurcations such as radial cracking in axisymmetric problems. These perturbations, stemming from microscale heterogeneity, are incorporated in simulations by imposing statistical spatial variability in the parameters of an otherwise conventional (deterministic and scale-independent) damage model. This approach is attractive for its algorithmic simplicity and straightforward calibration from standard strength tests. In addition, it results in virtually no loss of efficiency or robustness relative to deterministic models and accommodates general three-dimensional loading. Despite these advantages, some significant challenges remain and are discussed. However, it is demonstrated that including aleatory uncertainty with associated scale effects significantly improves predictiveness on large-scale computational domains, where it is impractical to resolve each crack or localization zone.
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