The structure of the PA6/mEPDM/EPDMgMA/organoclay ternary hybrids was characterized and related to its properties. The nanoblends were prepared through four different blending sequences based on one-or two-step processes: (1) The PA6/organoclay nanocomposite was prepared and then mixed with the mEPDM1 EPDMgMA compound; (2) the mEPDM1EPDMgMA1 organoclay compound was first prepared and then mixed with PA6; (3) the PA6, mEPDM, EPDMgMA, and organoclays were blended in one step; and (4) the PA6/mEPDM/EPDMgMA blend was prepared and then mixed with the organoclay. The microscopic study of the nanoblends showed a relationship between the blending sequence and the dispersion of the organoclay and the rubber. Nevertheless, the mechanical characterization showed slight differences between the blending sequence because of the presence of the organoclay in the matrix, rubber, or interface.
a b s t r a c tIn an effort to understand the influence of the shape and area of the nanoclay type used in the in situ polymerization process, two different types of clays (fibrillar and laminar) were employed to obtain nanocomposites. The preliminary results demonstrated that a needlelike shaped clay promotes higher molar mass and better mechanical properties compared with laminar clay. The ultra-high molecular weight of sepiolite/nanocomposites introduces significant problems with processability. Therefore, a new method of polymerization was designed to include two significant changes. The first change was related to the use of a non-isothermal temperature profile and the second to the addition of an additional amount of non-anchored co-catalyst leading to materials with higher fluidity.
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