The difficulties involved in the accurate measurement of the flow stress of materials at high rates of deformation are reviewed, and methods of overcoming these difficulties are discussed. It is concluded that the best experimental method is that in which a split Hopkinson bar is adapted for torsion testing, and the loading pulse is approximately square in shape and has a relatively short duration. A description is given of apparatus which was developed to achieve this type of loading, the input wave being generated explosively. This wave was found to contain large amplitude fluctuations, and to eliminate these a mechanical “pulse smoother” was used. The operation of this device is described, and the test procedure, method of calibration, and possible sources of inaccuracy are discussed. Results are presented for 1100-0 aluminum alloy deformed at strain rates of the order of 800 sec−1 and are compared with those obtained at a nominal strain rate of 10−4 sec−1; the results are also compared with those obtained in compressive tests by other workers.
A study is presented on the influence of strain rate and strain rate history on the flow stress of several metals. Experiments were performed on specimens of four polycrystalline metals: 1100-0 aluminum, OFHC copper, AZ31 B magnesium, and commercially pure zinc. The experiments involve, the use of a modified Kolsky bar to increase abruptly the imposed strain rate, initially 2 × 10−4 s−1, by a factor of more than 106. Tests were performed at selected temperatures in the range T ≤ (1/2)Tm. The results include complete stress-strain curves for deformation at constant strain rates as well as for deformation involving a sharp increment in strain rate. The difference in flow stress at a given value of strain for stress-strain curves obtained at constant but different strain rates provides one measure of the influence of strain rate on the flow stress. However, the results of the incremental strain rate experiments show that both strain rate and strain rate history contribute to this difference in flow stress. Hence, interpretation of both the incremental and the constant strain rate tests offers a means for distinguishing between the effects of strain rate as opposed to those of differences in strain rate history.
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