Currently, the attention of the producers of biomass batch boilers is mostly focused on the problem of the total efficiency of energy conversion, CO emissions as well as particulate matter emissions. Due to the regulations of the European Union, the emissions referred to above have to be kept at certain levels because of health considerations, but also because of the necessity to increase the efficiency of the devices. The paper presents the process of analysis of a straw-fired small-scale boiler. In this study, the early stage CFD model presented in a previous paper [1] has been improved and evaluated. Based on [2], an additional set of specimens participating in homogeneous gas reactions was assumed to describe the combustion process sufficiently. Associated Arrhenius parameters have been applied for the description of these reactions. ANSYS Fluent 16 has been used to perform the analysis and the analysis was focused on the CO emissions level as well as on the impact of the modelling approach on the result of the computing. Moreover, losses related to incomplete combustion have been calculated for each of the considered cases.
The paper presents a study on the performance of a conventional plant-producing ethyl acetate from ethanol and acetic acid. Process models were compiled in the simulator Chemcad 7. The impact of key parameters on the performance of individual installation nodes was examined by sensitivity analysis. Three installation approaches are presented and compared: two classic with different heat duties and an improved one. An improved technological solution, with a closed circulation of the extractant as well as the azeotrope subcooling for better extraction is demonstrated. The energy and mass balance of the installation were developed. The proposed enhancement of a technology with significantly reduced consumption of the fresh extractant also offers a deep recovery of the raw materials, i.e., ethyl acetate and ethanol from wastewater. We assumed that the same energy consumption relative to the classic strategy consumption of ethanol was reduced from 0.531 to 0.524 t/tproduct (−1.2%), fresh process water from 2.18 to 1.42 t/tproduct (−34.9%), and wastewater 2.36 to 1.61 t/tproduct (−31.8%). By this, the wastewater total organic loading (TOL), as well as chemical oxygen demand were nine times reduced. The major advantage is achieved through subcooling of azeotrope, which improves extraction efficiency, making the organic phase enriched with ethyl acetate. Therefore, the performance of the product separation node and the whole system are improved.
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