Overpressure ͑OP͒ processing otherwise fully treated, commercial Ag-sheathed multifilament (Bi,Pb) 2 Sr 2 Ca 2 Cu 3 O x ͑2223͒ composite conductors increased the critical current density J c ͑0.1 T, 77 K͒ by 37% to 30.8 kA/cm 2 and the self-field J c ͑SF, 77 K͒ to 69.6 kA/cm 2 . These improvements were obtained on full-size high current conductors such that critical current I c ͑0.1 T, 77 K͒ reached 80.6 A and I c ͑SF, 77 K͒ 181.7 A, even though there was a very strong self-field suppression of I c . Estimated values for the non-self-field-limited I c and J c ͑0 T, 77 K͒ reached 235 A and 90 kA/cm 2 . Scanning electron microscopy and superconducting quantum inference device measurement revealed that OP processing effectively suppressed cracks, porosity, and the volume fraction of the Bi 2 Sr 2 Ca 1 Cu 2 O y ͑2212͒ phase, which are all major current-limiting mechanisms in present 2223 conductors.
The connectivity and flux pinning components of the critical current density J c in a high-J c Pb) 2 Sr 2 Ca 2 Cu 3 O x (Bi-2223) composite throughout important steps in its thermomechanical treatment were investigated by mass density measurement, microstructural observation and extensive superconducting property characterization. The mechanical integrity of the filaments was greatest after the first heat treatment, because damage produced by intermediate rolling was not completely erased by subsequent heat treatment. The final relative filament mass density was less than 75%, even though J c more than tripled to reach ∼50 kA cm −2 (77 K, 0 T) after final heat treatment. Filament resistance and J c data showed that the electrical connectivity improved significantly throughout the process, although ultrasonic fracturing, magneto-optical images and density measurements all showed that the mechanical and physical connectivity degraded. Our study suggests that the attainable J c of Bi-2223 is determined by the electrical connectivity of each filament which is itself an uncertain compromise between minimizing the significant porosity produced by the Bi-2223 formation reaction and the extensive crack network that porosity reduction by intermediate rolling produces.
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