Purpose -The purpose of this paper is to study the effect of trailing liquid nitrogen (LN2) heat sink on arc welding of mild steel plates. The effect on temperature field, stress and distortions are studied using experimental and numerical methods. Design/methodology/approach -The methodology consists of experimental and numerical methods. The temperature measured at a point near the arc is used to estimate the cooling capacity of the heat sink using inverse heat transfer (IHT) method. The estimated cooling flux is applied to the finite element model to study the stress and distortions using LN2 heat sink. The stresses are measured using X-ray diffraction technique and the distortions using dial gauges. Findings -IHT method has been employed in estimating the cooling capacity of the LN2 jet. This has been applied to welding to study the effect on weld induced stresses and distortions. The method can be extended to calculate the heat removal rate in various manufacturing processes where cooling is employed.Research limitations/implications -The lack of temperature dependent material properties resulted in deviation of stresses between analytical results and experiment values. Originality/value -IHT method developed for heat removal capacity of trailing heat sink is a contribution. The estimated heat flux shows good agreement in analytical and experimental temperature values. These temperatures have been extended to calculate stresses and out of plane distortions in welding and there is a reasonable agreement between finite element analysis and experimental results.
Contact thermometry is the measurement of surface temperature using sensors in contact with the medium. These surface temperatures can be potential indicators of any abnormality possibly a tumor. This research work presents a computation method that makes use of contact thermometry to estimate the geometric center, size and thermophysical properties of breast tumor. Wearable thermal sensors captured real time surface temperature readings from discrete point locations. The continuous heat distribution over the domain was formulated using forward heat transfer analysis. The optimization method estimated tumor parameters of the breast and a 3D thermal model was developed from the estimated parameters. Laboratory experiments on breast phantoms were done to validate the estimation method. Furthermore, real time temperature readings of human subjects were recorded and the estimated location and size were then compared with the mammogram results. It was found that, the estimated 2D geometric center and the size in diameter of the tumor closely matches with the mammogram results. Further the thermophysical properties estimated using the proposed method had a higher order in subjects having a tumor making it a tool for breast cancer screening.
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