The effect of recirculating engine-out gases into the intake manifold on the cold start of direct-injection diesel engines is investigated. Two types of recirculation are examined. The first is low-pressure recirculation of engine-out gases into the intake manifold where their rate is controlled by a gas recirculation (GR) valve installed between the exhaust and intake manifold. The second is high-pressure recirculation by restricting the flow of the engine-out gases using a butterfly (BF) valve, installed in the exhaust system after the turbocharger to increase the back pressure and the rate of recirculated gases. Since there is no combustion during cranking, these gases contain evaporated hydrocarbons and partial oxidation products, mostly formaldehyde (HCHO). Experimental investigations on a four-cylinder direct-injection diesel engine indicated that high rates of cranking gas recirculation (CGR) increase the ignition delay and lengthen the cranking period. Since higher concentrations of hydrocarbons (HC) are expected to enhance the autoignition process, it is suspected that the recirculated HCHO would have an opposite effect. These opposing effects are investigated using the ChemKin diesel cycle simulation model. The model results demonstrated the effect of HCHO on slowing the autoignition and combustion reactions.
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