The focus of the present study is to utilize a by‐product obtained during extraction of tocopherols, a valuable vitamin E compound, from sea buckthorn (SBT) oil and in doing so find a reliable alternative to petrochemical based polyols. Bio‐based polyurethane (PU) is prepared by using SBT oil based fatty acid methyl ester polyesteramide polyols (SBTPEP) with toluene diisocyanate (TDI). The fatty acid methyl ester is converted to the corresponding fatty amide by reaction with diethanolamine. The formed fatty amide is then esterified with phthalic anhydride to synthesize polyesteramide polyol. Characterization techniques used to evaluate polyesteramide polyol are Fourier‐transform infrared spectroscopy (FTIR) and NMR. The cured PU coating is also put through various mechanical tests to analyze the physical properties. The cured PU coating shows good surface and mechanical properties. It shows a gloss value of 87.4 and passes impact, adhesion, and chemical resistance tests. It is hydrophobic which is evident from its contact angle of 100.2°. It has good thermal stability which is evident by its glass transition temperature of 53.9 °C. Use of phthalic anhydride contributes to the bio‐based characteristics of synthesized PU. Practical Application: The present study presents a synthesis route which has minimal dependence on hazardous feedstock by utilization of green feedstock. The results obtained from physical and mechanical evaluations favor the use of this PU formulation in the coating sector. The adhesion and impact strength test results show potential application in the industrial sector coatings where the applied coat must be able to withstand high levels of physical stress and strain. The presence of aromatic rings and oil‐based moiety, that is the fatty acid hydrocarbon chain, contributes to the hydrophobic nature of the PU coating. Hydrophobic coatings have tremendous application in various fields such as marine coatings, automotive, electronics, and decorative coatings. These are potential fields of application for the synthesized green PU coating obtained from tocopherol extraction by‐products.

The major drawbacks of the sucrose ester (SE), in spite of being a green nonionic surfactant, are the difficulty of synthesis and higher cost. Distilled soya acid oil (DSAO) obtained as by-product from a vegetable oil refinery was used for the synthesis of fatty acid methyl ester (SAFAME). Microwave-assisted method (680 watts system), which is greener and more efficient was used for the synthesis of SAFAME at 99.3% conversion using 2 wt% sulfuric acid catalyst within 30 min as well as for the synthesis of SE at 82.5% conversion using 5 wt% K 2 CO 3 catalyst within 45 min. Both synthesis steps were monitored and characterized by using thin-layer chromatography, gas chromatography, 1 H NMR, and FT-IR. The surface tension of 1% aq. solution of SE was 29.58 mN m À1 , while the interfacial tension of n-heptane-1% aq. solution was observed to be 3.29 mN m À1 . The critical micelle concentration was 74.24 mg L À1 . Foaming properties, emulsion stability, and wetting power were determined by using standard techniques. The SE was used for the development of desensitizing anticavity toothpaste formulation and the various properties were evaluated in comparison with the commercial toothpaste formulation available in the market. The results show that the partially renewable surfactants like sodium dodecyl sulfate (SDS) and sodium lauryl ether sulfate (SLES) can be replaced partially or fully with the biobased renewable SE surfactants in the various personal care formulations including toothpaste.K E Y W O R D S acid oil, desensitizing anticavity toothpaste, microwave-assisted synthesis, oral care hygiene, sucrose ester, vegetable oil refinery by-products