The use of lasers in the processing of solar cell structures has been known for many years both for c-Si and thin-film solar technologies. The maturity of the laser technology, the increase in scale of solar module production and the pressures to drive down cost of ownership and increase cell efficiencies have all contributed to the adoption of laser processes in industrial manufacturing. Today laser systems are the tool of choice in thin-film module manufacturing both for scribing the cell interconnects and for the module edge isolation. For c-Si solar cells the primary laser application today is edge isolation and this is well-established in industrial production of most types of waferbased cells. Other laser processes are used in the production of advanced high-efficiency c-Si cell designs such as laser grooved buried contacts, emitter wrap-through or metal wrap-through interconnects, selective emitters and laser fired contacts. In the mission of the solar industry to reduce the cost of electricity generation there are increasing opportunities for laser processing to contribute to the goal of low cost of ownership in industrial manufacturing through improved module efficiencies, higher throughput and reduced process costs.
We have realized a simple method for patterning an M-π-n CdTe diode with a deeply diffused pn-junction, such as indium anode on CdTe. The method relies on removing the semiconductor material on the anode-side of the diode until the physical junction has been reached. The pixelization of the p-type CdTe diode with an indium anode has been demonstrated by patterning perpendicular trenches with a high precision diamond blade and pulsed laser. Pixelization or microstrip pattering can be done on both sides of the diode, also on the cathode-side to realize double sided detector configuration. The article compares the patterning quality of the diamond blade process, pulsed pico-second and femto-second lasers processes. Leakage currents and inter-strip resistance have been measured and are used as the basis of the comparison. Secondary ion mass spectrometry (SIMS) characterization has been done for a diode to define the pn-junction depth and to see the effect of the thermal loads of the flip-chip bonding process. The anode and cathode-sides of a 6 × 6 mm 2 diodes were patterned with a diamond blade and flip-chip bonded to the Medipix2 readout chips. First imaging results with an X-ray source show reduced polarization effect and edgeless detector behavior for the anode-side patterned detector.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.