No abstract

Thermal plasma technique is becoming prominent in the treatment of variety of waste ranging from municipal solid waste, incinerator residue, hospital waste, electronics waste and industrial sludge. Application of the new treatment technology to petroleum sludge requires information on the nature and characteristics of the sludge that will be use to optimize the treatment system. In this investigation, petroleum sludge obtained from Petronas Melaka was characterized for its physical and chemical features. Proximate and ultimate analysis as well as determination of elemental composition were carried out. The sludge was found to contain high moisture (78.91%), low ash (5.06%), low volatiles (5.52%) and high fixed carbon (10.51%). The sludge has a TOC of 54.48% and HHV of 23.599MJ/kg. Despite the high moisture content, the higher heating value (HHV) is high when compared to literature values. The high value of HHV may be associated with the high fixed carbon, low ash content and high value of TOC. The apparent density of the sludge is slightly lower. Fourteen heavy metals are detected in significant quantities. Proper waste management that will safely dispose the sludge is required. The waste disposal technique should take into cognizant the possibility of leaching of heavy metals into ground water on one hand and the gasification of lighter ones as exhaust gas on the other.

Waste treatment using thermal arc plasma is well established and laboratory/pilot scale plasma reactors were developed and their performances for the destruction of different hazardous wastes, other than petroleum oily sludge, were studied. This work aims to extend the plasma technology to the pyrolysis of hazardous petroleum oily sludge. A 4.7 kW thermal arc plasma reactor was developed using a standard TIG arc welding torch. The transferred arc plasma reactor was used to treat 20 g/batch of petroleum oily sludge. The prevailing temperature inside the reactor ranges between 356 – 1694 oC. The plasma arc temperature increased with increasing plasma arc current and also with increasing plasma gas flow-rate. A vitreous slag and a flue gas were generated as products. A mass reduction of between 36.87 – 91.40% and a TOC reduction of 21.47 – 93.76% were achieved in the treatment time of 2 – 5 min. The mass reduction was observed to increase with treatment time. However, the increase was more rapid between the 3rd and the 4th min of the treatment. The flue gas produced contains H2 (43.79 – 50.97 mol%), H2O (26.60 – 30.22 mol%), CO (8.45 – 11.18 mol%), CO2 (5.12 – 10.35 mol%), CH4 (2.17 – 3.38 mol%), C2H2 (0.86 – 2.69 mol%) and C2H4 (0.76 – 2.17 mol%). Thus, the thermal plasma reactor provides a suitable method of treating petroleum oily sludge.