Lithium Sulfur (Li-S) batteries are one of the most promising next generation battery chemistries with potential to achieve 500-600 Wh/kg in the next few years. Yet understanding the underlying mechanisms of operation remains a major obstacle to their continued improvement. From a review of a range of analytical studies and physical models, it is clear that experimental understanding is well ahead of state-of-the-art models. Yet this understanding is still hindered by the limitations of available techniques and the implications of experiment and cell design on the mechanism. The mechanisms at the cor e of physical models for Li-S cells are overly simplistic compared to the latest thinking based upon experimental results, but creating more complicated models will be difficult, due to the lack of and inability to easily measure the necessary parameters. Despite this, there are significant opportunities to improve models with the latest experimentally derived mechanisms. Such models can inform materials research and lead to improved high fidelity models for controls and application engineers.

During the operation of a Lithium-Sulfur (Li-S) cell, structural changes take place within both positive and negative electrodes. During discharge, the sulfur cathode expands as solid products (mainly Li2S or Li2S/Li2S2) are precipitated on its surface, whereas metallic Li anode contracts due to Li oxidation/stripping. The opposite processes occur during charge, where Li anode tends to expand due to lithium plating and solid precipitates from the cathode side are removed, causing its thickness to decrease. Most research literature describe these processes as they occur within single electrode cell constructions. Since a large format Li-S pouch cell is composed of multiple layers of electrodes stacked together, and antagonistic effects (i.e. expansion and shrinkage) occur simultaneously during both charge and discharge, it is important to investigate the volumetric changes of a complete cell. Herein, we report for the first time the thickness variation of a Li-S pouch cell prototype. In these studies we used a laser gauge for monitoring the cell thickness variation under operation. The effects of different voltage windows as well as discharge regimes are explored. It was found that the thickness evolution of a complete pouch cell is mostly governed by Li anodes volume changes, which mask the response of the sulfur cathodes. Interesting findings on cell swelling when cycled at slow currents and full voltage windows are presented. A correlation between capacity retention and cell thickness variation is demonstrated, which could be potentially incorporated into Battery Management System (BMS) design for Li-S batteries

No abstract