In this paper we review the literature on multi-component maintenance models with economic dependence. The emphasis is on papers that appeared after 1991, but there is an overlap with Section 2 of the most recent review paper by Cho and Parlar (1991). We distinguish between stationary models, where a long-term stable situation is assumed, and dynamic models, which can take information into account that becomes available only on the short term. Within the stationary models we choose a classification scheme that is primarily based on the various options of grouping maintenance activities: grouping either corrective or preventive maintenance, or combining preventive-maintenance actions with corrective actions. As such, this classification links up with the possibilities for grouped maintenance activities that exist in practice.
A maintenance activity carried out on a technical system often involves a system-dependent set-up cost that is the same for all maintenance activities carried out on that system. Grouping activities thus saves costs since execution of a group of activities requires only one set-up. Many maintenance models consider the grouping of maintenance activities on a long-term basis with an in nite horizon. This makes it very di cult to incorporate short-term circumstances such as opportunities or a varying use of components because these are either not known beforehand or make the problem intractable. In this paper we propose a rolling-horizon approach that takes a long-term tentative plan as a basis for a subsequent adaptation according to information that becomes available on the short term. This yields a dynamic grouping policy that assists the maintenance manager in his planning job. We present a fast approach that allows interactive planning by showing how shifts from the tentative planning work out. We illustrate our approach with examples.
During the last two decades, many heuristic procedures for the joint replenishment problem have appeared in the literature. The only available optimal solution procedure was based on an enumerative approach and was computationally prohibitive. In this paper we present an alternative optimal approach based on global optimisation theory. By applying Lipschitz optimisation one can find a solution with an arbitrarily small deviation from an optimal value. An efficient procedure is presented which uses a dynamic Lipschitz constant and generates a solution in little time. The running time of this procedure grows only linearly in the number of items.
We consider the problem of combining replacements of multiple components in an operational planning phase. Within an infinite or finite time horizon, decisions concerning replacement of components are made at discrete time epochs. The optimal solution of this problem is limited to only a small number of components. We present a heuristic rolling horizon approach that decomposes the problem; at each decision epoch an initial plan is made that addresses components separately, and subsequently a deviation from this plan is allowed to enable joint replacement. This approach provides insight into why certain actions are taken. The time needed to determine an action at a certain epoch is only quadratic in the number of components. After dealing with harmonisation and horizon effects, our approach yields average costs less than 1% above the minimum value.
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