Protective materials and structures found in natural organisms may inspire new armors with improved resistance to penetration, flexibility, light weight, and other interesting properties such as transparency and breathability. All these attributes can be found in teleost fish scales, which are the most common types of scales in modern fish species. In this work, we have studied the structure and mechanics of fish scales from striped bass (Morone saxatilis). This scale is about 200–300 µm thick and consists of a hard outer bony layer supported by a softer cross‐ply of collagen fibrils. Perforation tests with a sharp needle indicated that a single fish scale provides a high resistance to penetration which is superior to polystyrene and polycarbonate, two engineering polymers that are typically used for light transparent packaging or protective equipment. Under puncture, the scale undergoes a sequence of two distinct failure events: First, the outer bony layer cracks following a well defined cross‐like pattern which generates four “flaps” of bony material. The deflection of the flaps by the needle is resisted by the collagen layer, which in biaxial tension acts as a retaining membrane. Remarkably this second stage of the penetration process is highly stable, so that an additional 50% penetration force is required to eventually puncture the collagen layer. The combination of a hard layer that can fail in a controlled fashion with a soft and extensible backing layer is the key to the resistance to penetration of individual scales.

Scales provide fishes with a thin, flexible and light‐weight protection against predators. Puncture tests on individual scales have revealed an unusually high resistance to sharp penetration, and unique failure mechanisms which could inspire new designs for protective materials. More details can be found in the article by F. Barthelat et. al. .