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The endurance of polymeric insulation foil is investigated under a mixed medium-voltage stress (DC + medium-frequency rectangular pulse) by means of accelerated lifetime testing. A dedicated setup is used that allows us to selectively eliminate the known risk factors for premature insulation failure under medium-frequency pulse voltage stress: partial discharges (PDs) during pulse transitions, excessive dielectric heating, and systemic overvoltages. The obtained results on polyethylenterephtalat (PET) insulation foil suggest that the adequate consideration of these factors is sufficient for eliminating the adverse effects of the pulse modulation under the investigated conditions. Indeed, if all mentioned risk factors are eliminated, the time to failure observed under a pure DC stress is shorter than with a superimposed pulse (keeping the same peak voltage). There is then no indication of an additional detrimental “per pulse” degradation process (i.e., the time to failure is not dependent on pulse frequency). In contrast, when repetitive PDs are present, the lifetime under combined DC + rectangular pulse stress strongly decreases with increasing pulse switching frequency. PD erosion of the foil is quantified by means of confocal microscopy, and the applicability of the streamer criterion for predicting PD inception is discussed.

The newly available Medium Voltage (MV) Silicon-Carbide (SiC) devices enable a great extension of the design space of MV inverters. This includes the utilization of unprecedented blocking voltages, higher switching frequencies, higher commutation speeds, and high temperature operation. However, all these factors considerably increase the insulation stress. This paper details the computation of dielectric losses, which are directly related to the insulation stress and can be used for the insulation design and diagnostic. After a review of the method used to compute dielectric losses, scalable analytical expressions are derived for the losses produced by PWM waveforms of DC-DC, DC-AC, and multilevel DC-AC inverters. Finally, a Medium-Frequency (MF) transformer is analyzed and the impacts of the insulation material and the operating temperature on the dielectric losses are discussed. It is found that the insulation losses can represent a significant share (17 %) of the total transformer losses.

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