Intentional (“on-purpose”) propylene production through nonoxidative propane dehydrogenation (PDH) holds great promise for meeting the increasing global demand for propylene. For stable performance, traditional alumina-supported platinum-based catalysts require excess tin and feed dilution with hydrogen; however, this reduces per-pass propylene conversion and thus lowers catalyst productivity. We report that silica-supported platinum-tin (Pt1Sn1) nanoparticles (<2 nanometers in diameter) can operate as a PDH catalyst at thermodynamically limited conversion levels, with excellent stability and selectivity to propylene (>99%). Atomic mixing of Pt and Sn in the precursor is preserved upon reduction and during catalytic operation. The benign interaction of these nanoparticles with the silicon dioxide support does not lead to Pt-Sn segregation and formation of a tin oxide phase that can occur over traditional catalyst supports.
Solid oxide membrane/catalyst hybrid
systems have been proposed
as a promising platform for selective oxidative coupling of methane
to form higher value C2+ products. In these hybrid systems,
the membrane controls the local chemical potential of reacting oxygen
atoms while the catalyst allows for selective reaction of these oxygen
atoms with methane to form the desired C2 products. One
critical challenge with these systems is that due to relatively low
local O2/CH4 ratios, they can promote carbon-induced
catalyst deactivation. Herein, we demonstrate that a BaCe0.8Gd0.2O3‑δ based membrane/catalyst
system can achieve excellent carbon resistance at low O2/CH4 ratios, and high and stable selectivity (over 80%)
to C2+ products (ethane, ethylene, propane, and propylene).
Our analysis of the system suggests that its high carbon resistance
is due to its relatively high oxygen storage/release capacity which
suppresses carbon deposition in the system.
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