The AISI 52100 steel is a material widely used in the industry due to its high fatigue resistance, dimensional stability, high hardness and wear resistance. This steel is used for production of ball bearings, stamping tools, etc. In case of production of ball bearings and its track this material is spherodized because, due to its high content of carbon, about 1%, it has high mechanical strength making it impossible to cold forming. To obtain a wear resistant surface, after forming, this material is hardened and tempered. Normally to obtain the AISI 52100 steel, arc electric melting furnace is used. This work aims the reuse of AISI 52100 steel by powder metallurgy route, starting from the machined chips using high energy mill (planetary) to obtain the powder. Then, the powder was uniaxially pressed into a press with a load of 4 tons, to form the specimen, later on pressed in an isostatic press at a pressure of 300MPa to obtain a better densification. To analyze the powder morphology and the phases obtained after sintering, was used a scanning electron microscope and X-ray diffraction to calculate the crystallite size. It was verified that with more than 10 hours of grinding, the crystallite size does not change significantly, the particles gained rounded shapes with a size distribution between 30 and 5μm. The microstructure obtained by the two routes was nearly identical after sintering.
Titanium is a metal that has high melting point 1668 ° C, the boiling point of 3287° C, low density (4.54 g/cm3) and modulus of elasticity around 12.7 MPa x104. However, one of the most important properties is the biocompatibility, which makes this metal to be the most widely used in biomedical. Several alloys were developed using titanium such as the alloy Ti-6Al-4V, however Al and V show toxic characteristics to the organism. The alloy TiNb has been studied to replace the alloy Ti-6Al-4V, because it presents high biocompatibility, low modulus of elasticity, high corrosion resistance and low toxicity. The alloy TiNb can be obtained by conventional melting route or powder metallurgy, where the powders can be obtained by spray drying, chemical reactions and the process of hydrogenation and dehydrogenation (HDH).The hydrogenation is carried out by inserting hydrogen in the structure of Ti and Nb in vacuum at high temperatures, forming a phase extremely fragile called hydride of Ti and Nb, thus enabling the reduction of particle size by milling. Upon heating under vacuum, the hydrogen is extracted to yield the metals Ti and Nb since the hydrogen forms a reversible phase with metals. This work aims the production and characterization of the alloy TiNb where the powders are obtained through the HDH process, varying the concentration of Nb by weight from 10 to 50%.To analyze the morphology and pore size, formation and composition of phases, we used the techniques of microstructural characterization and mechanical by scanning electron microscopy, BET, X-ray diffraction and compression test. The results showed a heterogeneous distribution of Nb in the matrix Ti as well as a decrease in the modulus of elasticity with increase in percentage of Nb.
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