While engineered, operated and monitored properly, Cuttings Re-Injection or Waste Injection (WI) -injection of drilling generated waste into selected subsurface formations through initiation of disposal fractures -has proven to be an environmentally friendly and cost-effective waste management technology allowing compliance with "zero discharge" requirements. Areas where it is becoming the technology of choice are continuously expanding and the FSU (Former Soviet Union) is not an exception. The first WI project in this region started in Russia (offshore Sakhalin) in 2000 and then was followed by projects in Azerbaijan (ACG) in 2006 and mainland Russia (Western Siberia) in 2008 1,2,3 . To date, more than 4.5 MM barrels of waste have been safely injected in the region with extremely low NPT -0.01%. Karachaganak is a giant gas-condensate field in Kazakhstan operated by KPO. Re-injection of drilling generated waste into a selected subsurface formation has been under investigation as a potential waste management option for the field for a few years. Lithostratigraphy and geological characteristics of sub-surface formations were investigated to identify availability of suitable intervals for cuttings injection. Further, a feasibility study identified thick interbedded sandstone/claystones of the Triassic and Upper Permian, as suitable for WI purposes. Hydraulic fracture simulations showed containment of disposal fractures within the target injection intervals and indicated sufficient disposal capacity of selected formations. Once the potential disposal formations were identified, the basic surface equipment and facilities capable of safely handling expected drilling waste was designed. Additionally, as there was no actual precedence of WI technology implementation in Kazakhstan, local regulations were briefly reviewed. Summarizing, the given paper outlines results of feasibility investigation and required surface facility and equipment parameters for WI technology implementation in the Karachaganak field.

One of the most urgent problems' facing the oil and gas industry is the treatment and utilization of drilling cuttings. This work presents the results of our study of the physicochemical properties of carbonate oil based mud cuttings (COBMC) after thermal treatment at 340°C. The work also demonstrates the technology utilized and the potential for further usage of the cuttings. Firstly the composition of COBMC was analyzed. The contents were identified as water, chemical impurities, hydrocarbons, sulphur, surfactants, ash. The physical properties, pH, density, flash point and chemical oxygen demand of the slurry were determined. The slurry was identified as having three phases (solids, oil and water) which require the use of chemical reagents and surfactants for separation. The elementary composition of the solid residue was identified as, calcium, barium, silicon, iron, sulphur, potassium, calcite, halite, barite, dolomite, anhydrite and quartz. The composition and properties of the COBMC allows us to assume the material could be suitable for use as road construction material. A mineral bitumen composition was designed, and its optimal composition was determined. Frost resistance and water absorption parameters were evaluated. The material which contained 7 % wt. of the COBMC mineral residue (post thermal treatment) was identified as being optimal for use. As a result of our research, a technology of thermal treatment of COBMC at temperatures of circa 340°C has been identified, and the resulted solid residue containing COBMC was activated with a mineral powder and used to surface an access road to Dostyk village (Furmanovo) on a Uralsk – Teploe motor road in West Kazakhstan Oblast.

No abstract