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This study aims to investigate the interfacial crystallization between glass fiber (GF) and polypropylene (PP) by micro-injection molding. Three different kinds of transcrystallinity (TC) were formed at different conditions by different formation mechanisms. The virgin GF could form the TC by aligning the adjacent molecules to parallel with the GF surface, while the modified GF (M-GF) could induce the TC directly on its surface. Furthermore, the M-GF reduced the number of nano-voids between the GF and iPP, characterized by X-ray scattering technique. When β-nucleation agents (β-NA) were added, a novel net-coating layer was first discovered on the M-GF surface. This structure may be caused by the self-organization of β-NA and leads to some unique intensity streaks in SAXS patterns. Based on the experimental results, a schematic model was proposed.

Maleic anhydride‐grafted polypropylene (Ma‐PP) and β nucleation agents (β‐NA) were used to modify the glass fiber (GF)/isotactic polypropylene (iPP) composite. The interface adhesion, degree of orientation, and crystalline morphologies of the PP/GF composites molded by multiflow vibrate‐injection molding (MFVIM) and conventional injection molding (CIM) were studied by polarized light microscopy (PLM), scanning electronic microscopy (SEM), and X‐ray measurements. Results prove that the interface adhesion was improved by the Ma‐PP; γ crystal was generated by the MFVIM due to the instant high pressure and shear during the multiflow; and a hierarchical structure which has a strengthened skin and a toughened core was formed. As a result, the final PP/GF/β‐NA composite has a 60% increase in tensile strength and 80% improvement in impact strength compare with the CIM pure PP/GF composite. Based on the observations, a modified model is proposed to interpret the strengthening and toughening mechanism. Our work paves the way to obtain high‐performance GF/iPP composites. POLYM. COMPOS., 38:2707–2717, 2017. © 2015 Society of Plastics Engineers

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Isotactic polypropylene (iPP) samples obtained by pressure vibration injection molding (PVIM) and conventional injection molding (CIM) were studied by polarized-light microscopy (PLM), respectively. It was found that the alternating bright and dark banded spherulites were generated in the transitional region of PVIM parts. It is the first time that the banded spherulites of isotactic polypropylene were observed in polymer processing. What's more, the banded spherulites were proved to be constituted of -form crystal by hot stage polarized-light microscopy (HT-PLM) and wide angle X-ray diffraction (WAXD). Morphology of the banded spherulites was also studied by scaning electronical microscopy (SEM).