Treated silica xerogels with controlled porosity and surface area were prepared by the in
situ treatment of hydrogels with hexamethyldisiloxane or alkylchlorosilanes in the presence
of isopropyl alcohol. The resulting hydrogels were hydrophobic and readily transferred to
nonpolar organic solvents upon contact. The surface area and porosity of the xerogel were
controlled by varying the pH, time, and temperature used to polymerize the hydrogel prior
to treatment. In general, the surface area decreased with increases in aging time or
temperature, whereas the total pore volume and pore size increased. Silylation of the hydrogel
in the aqueous phase retains the structure of the hydrogel and permits isolation with
minimum structure collapse. By using this technique, silylated xerogels with surface areas
ranging from 200 to >700 m2/g and pore volumes of 1.5 to 3.8 cm3/g were obtained.
Commercial silicone rubbers typically contain submicron particles dispersed within them, the particles being responsible for the mechanical properties required for commercial success. Fumed silica has long been used for the reinforcement of higher-perfomance silicone rubber compositions, but high-porosity aerogels can function as well. The object of the work here was to compare the state of dispersion of some high-porosity aerogels with that of a fumed silica.Model silicone HCR (“heat-cured rubber”) compositions were prepared, and their mechanical properties characterized. Thin sections of the rubbers were then examined by TEM.Much of the fumed silica had been dispersed to give sub-micron sized features, although a number of larger features were present. The hydrophobic aerogel, in contrast, had been dispersed to give even finer features in the rubber, with very few super-micron fragments. The state of dispersion of the hydrophilic aerogel was quite different, showing many poorly-broken down large fragments up to 5 µm or more in diameter. The visual appearance of the compound reflected this poorer state of dispersion.
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