We present a new fully conjugated diblock copolymer, P3HT-b-PFTBTT, containing donor and acceptor blocks with suitably positioned energy levels for use in a solar cell. This is the first block copolymer to be based on an existing high-performance polymer:polymer blend. We observe phase separation of the blocks and self-assembly behavior. In ternary blends with the respective homopolymers the diblock copolymer introduces lateral nanostructure without restricting P3HT crystallization in the charge transport direction, resulting in standing lamellae. By adding the diblock to the homopolymer blend as a compatibilizer, we prevent phase separation at elevated temperatures and benefit from a dramatic increase in P3HT ordering, allowing us to demonstrate polymer blend photovoltaics where the nanostructure is thermodynamically, rather than kinetically, controlled.

We present the synthesis, purification, and characterization of all-conjugated block copolymers comprising poly((9,9-dioctylfluorene)-2,7-diyl-alt-[4,7-bis(3-hexylthien-5-yl)-2,1,3-benzothiadiazole]-2′,2″-diyl) (PF8TBT) and poly(3-hexylthiophene) (P3HT). Suzuki step-growth polycondensation is used for the synthesis of PF8TBT, which is subsequently terminated via the addition of narrow-distributed, monobrominated P3HT-Br. Purification via preparative GPC is carried out to reduce polydispersity and to remove excess P3HT. Wavelength-dependent GPC and careful NMR end group analysis, assisted by model compounds, reveal pure diblock copolymers of PF8TBT-b-P3HT. Insight into structure formation is given by temperature-dependent UV–vis absorption, DSC, and X-ray scattering. These indicate that PF8TBT-b-P3HT does not microphase-separate within the investigated range of composition and molecular weight. The critical role of introducing sufficient dissimilarity between the segments in all-conjugated block copolymers in order to induce phase separation is discussed, with the conclusion that careful tuning of side chains is crucial for achieving self-organization.

We report the electronic properties of the conjugated coupling between a donor polymer and an acceptor segment serving as a model for the coupling in conjugated donor-acceptor block copolymers. These structures allow the study of possible intrachain photoinduced charge separation, in contrast to the interchain separation achieved in conventional donor-acceptor blends. Depending on the nature of the conjugated linkage, we observe varying degrees of modification of the excited states, including the formation of intrachain charge transfer excitons. The polymers comprise a block (typically 18 repeat units) of P3HT, poly(3-hexyl thiophene), coupled to a single unit of F8-TBT (where F8 is dioctylfluorene, and TBT is thiophene-benzothiadiazole-thiophene). When the P3HT chain is linked to the TBT unit, we observe formation of a localized charge transfer state, with red-shifted absorption and emission. Independent of the excitation energy, this state is formed very rapidly (<40 fs) and efficiently. Because there is only a single TBT unit present, there is little scope for long-range charge separation and it is relatively short-lived, <1 ns. In contrast, when the P3HT chain and TBT unit are separated by the wider bandgap F8 unit, there is little indication for modification of either ground or excited electronic states, and longer-lived charge separated states are observed.

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