In this paper the results of an experimental investigation on the effect of subcritical damage on the residual strength properties of notched composite laminates are presented. A procedure based on the digital image correlation method was applied to laminates subjected to static and fatigue tensile loading. The digital image correlation method (DICM) is a wholefield technique that calculates surface displacements and strains from digital images characterized by a random distribution of intensity grey levels.Graphite/PEEK (polyether ether ketone) and graphite/epoxy laminates with different stacking sequences were analysed and the damage progression near the stress riser was evaluated by means of the strain maps obtained by digital image correlation. It was found that damage developing before final fracture may significantly affect the structural performance of composite laminates. The digital image correlation technique allowed clarification of the beneficial or detrimental role played by the different failure mechanisms on the strain redistribution around the hole and, as a consequence, on the residual strength and fatigue life of notched samples.The findings of the investigation suggest that the DICM is an efficient and reliable tool for fullfield monitoring and detailed damage characterization of structural composite elements.
The most recent developments of Fused Deposition Modelling (FDM) techniques are moving the application of Additive Manufacturing (AM) technologies toward new areas of investigation such as the biomedical, aerospace, and marine engineering in addition to the more consolidated industrial and civil fields. Some specific characteristics are required for the components designed for peculiar applications, such as complex geometries, lightweight, and high strength as well as breathability and aesthetic appearance specifically in the biomedical field. All these design specifications could be potentially satisfied by manufacturing with 3D printing techniques. Moreover, the development of purpose-dedicated filaments can be considered a key factor to successfully meet all the requirements. In this paper, fabrication and applications of five new thermoplastic materials with fillers are described and analyzed. They are organic bio-plastic compounds made of polylactic acid (PLA) and organic by-products. The growing interest in these new composite materials reinforced with organic by-products is due to the reduction of production management costs and their low environmental impact. In this study, the production workflow has been set up and described in detail. The main properties of these new thermoplastic materials have been analyzed with a major emphasis on strength, lightweight, and surface finish. The analysis showed that these materials can be particularly suitable for biomedical applications. Therefore, two different biomedical devices were selected and relative prototypes were manufactured with one of the analyzed thermoplastic materials. The feasibility, benefits, and performance of the thermoplastic material considered for these applications were successfully assessed.
This paper proposes a replicable methodology to enhance the accuracy of the photogrammetric reconstruction of large-scale objects based on the optimization of the procedures for Unmanned Aerial Vehicle (UAV) camera image acquisition. The relationships between the acquisition grid shapes, the acquisition grid geometric parameters (pitches, image rates, camera framing, flight heights), and the 3D photogrammetric surface reconstruction accuracy were studied. Ground Sampling Distance (GSD), the necessary number of photos to assure the desired overlapping, and the surface reconstruction accuracy were related to grid shapes, image rate, and camera framing at different flight heights. The established relationships allow to choose the best combination of grid shapes and acquisition grid geometric parameters to obtain the desired accuracy for the required GSD. This outcome was assessed by means of a case study related to the ancient arched brick Bridge of the Saracens in Adrano (Sicily, Italy). The reconstruction of the three-dimensional surfaces of this structure, obtained by the efficient Structure-From-Motion (SfM) algorithms of the commercial software Pix4Mapper, supported the study by validating it with experimental data. A comparison between the surface reconstruction with different acquisition grids at different flight heights and the measurements obtained with a 3D terrestrial laser and total station-theodolites allowed to evaluate the accuracy in terms of Euclidean distances.
In tissue engineering, biocompatible porous scaffolds that try to mimic the features and function of the bone are of great relevance. In this paper, an effective method for the design of 3D porous scaffolds is applied to the modelling of structures with variable architectures. These structures are of interest since they are more similar to the stochastic configuration of real bone with respect to architectures made of a unit cell replicated in three orthogonal directions, which are usually considered for this kind of applications. This property configures them as, potentially, more suitable to satisfy simultaneously the biological requirements and those relative to the mechanical strength. The procedure implemented is based on the implicit surface modelling method and the use of a triply periodic minimal surface (TPMS), specifically, the Schwarz's Primitive (P) minimal surface, whose geometry was considered for the development of scaffolds with different configurations. The representative structures modelled were numerically analysed by means of finite element analysis (FEA), considering them made of a biocompatible titanium alloy. The architectures considered were thus assessed in terms of the relationship between the geometrical configuration and the mechanical response to compression loading. taken into account. Biodegradable polymeric materials have been considered [3] to facilitate cell ingrowth due to material resorption over time along with the adequate mechanical environment provided by the structure of the scaffold. For load bearing applications investigated in this study, biocompatible metallic scaffolds are expected to fulfill the required mechanical strength. In particular, the use of titanium and its alloys, such as Ti-6Al-4V, is well reported in literature [4-6] since they have an excellent strength-to-weight ratio, toughness, and most importantly, the biocompatibility and corrosion resistance of their naturally forming surface oxide [7], making them particularly suitable for these applications.The advent of new manufacturing technologies, such as additive manufacturing (AM), has expanded the potentiality in the design of these structures since with these techniques, tailored design specification implants and highly complex and custom-fitting medical devices can be provided [8].The modelling of these structures can be conducted with different approaches. The simpler approach uses parametric Computer-Aided Design (CAD) modelling in which a unit cell is generated from solid features that are combined together. A three-dimensional (3D) periodic array of the unit cell can be carried out along three mutually perpendicular directions to obtain the final architecture. Usually, lattice-based geometries [5,6,9] such as cubic, diamond lattice, rhombic dodecahedron, or similar, are generated with this method since more complex geometries are difficult to model.Another approach, which was used in this paper, is the method of implicit surface modelling (ISM). ISM is a highly flexible approach for the generation ...
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