Grinding operations are sometimes replaced with hard turning or milling cycles. Mechanism of chip separation during grinding and the corresponding surface integrity remarkably differs from hard turning or milling. For this reason, this paper deals with application of Barkhausen noise for evaluation of surface anisotropy after hard milling. Experiments were carried out on bearing steel 100CrMn6 hardened on 45, 55, 62 HRC and one series without heat treatment. The analysis contains comparison of RMS values for the different hardness and tool wear after hard milling and also discusses the specific mechanism of BW motion in the case of cyclic magnetization.
This paper deals with detection of surface burn after grinding operations on bearing rings made of case -hardened steels. The paper reports about Barkhausen noise technique employed for non destructive monitoring of grinding burn and discusses the main aspects affecting the Barkhausen noise emission such as thickness of heat affected zone, micro hardness, stress state, carbides, dislocation density and volume of retained austenite. Results of experiments indicate that the influence of stress state on Barkhausen noise is only minor whereas influence of structure features dominates. On the other hand, it is difficult to unwrap influence microstructure features contribution to the Barkhausen noise. For this reason their influence should be studied on the model surfaces undergoing the different regime of chemical and heat treatment.
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