Abstract The aim of the present paper is to improve the physical understanding of discrete prestall flow disturbances developing in the tip area of the compressor rotor. For this purpose, a complementary instrumentation was used in a single-stage axial compressor. A set of pressure transducers evenly distributed along the circumference surface mounted in the casing near the rotor tip leading edges measures the time-resolved wall pressures simultaneously to an array of transducers recording the chordwise static pressures. The latter allows for plotting quasi-instantaneous casing pressure contours. Any occurring flow disturbances can be properly classified using validated frequency analysis methods applied to the data from the circumferential sensors. While leaving the flow coefficient constant, a continuously changing number of prestall flow disturbances appears to be causing a unique spectral signature, which is known from investigations on rotating instability. Any arising number of disturbances is matching a specific mode order found within this signature. While the flow coefficient is reduced, the propagation speed of prestall disturbances increases linearly, and meanwhile, the speed seems to be independent from the clearance size. Casing contour plots phase-locked to the rotor additionally provide a strong hint on prestall disturbances clearly not to be caused by a leading edge separation. Data taken beyond the stalling limit demonstrate a complex superposition of stall cells and flow disturbances, which the title “prestall disturbance” therefore does not fit to precisely any more. Different convection speeds allow the phenomena to be clearly distinguished from each other. Furthermore, statistical analysis of the pressure fluctuations caused by the prestall disturbances offer the potential to use them as a stall precursor or to quantify the deterioration of the clearance height between the rotor blade tips and the casing wall during the lifetime of an engine.

The present paper introduces a novel approach for measuring near wall flow velocities by utilizing a sublayer surface fence probe. Hereby, a difference in static pressure builds up over a microscopic obstacle within the viscous sublayer. An analytical model of the angular dependent pressure difference is employed to derive information about the flow direction. Furthermore, a computational preston tube approach has been used to calibrate the surface fence probe with regard to a flow velocity to be assigned to half of the fence height. Through the use of a sophisticated analyzing algorithm the flow direction and its velocity can be determined as a function of time. As a proof of concept measurements were conducted within the radial gap of an annular compressor rig yielding both mean and time resolved near wall flow fields. Former are in very good compliance with oil flow visualizations proving the methods accuracy. The experimental results give unprecedented insights into an unsteady flow phenomenon that arises when an axial compressor is operating close to its stalling limit. The presented technique allows for investigating turbomachinery areas which formerly were observable only by computational means.

The present work is the first of two papers investigating the operation principle of stall warning quantities. It discusses the use and implementation of novel stall warning techniques based on experimental tests. Each of the addressed techniques is based upon integral statistical analysis of time-resolved wall pressures in close proximity to the leading edge of a compressor rotor. The experiments were conducted on a low speed axial compressor test rig at the Chair of Aeroengines at the Technische Universität Berlin. The compressor suffers from a specific type of pre-stall instability. The signature within the frequency spectrum of this semi-stable operating point is in itself unique and was observed by many within the scientific community on numerous occasions and various axial compressor types, both low and high speed. Strong evidence has been elaborated which indicate that each of those so called stall warning indicator’s functionality is based upon the existence of this prestall phenomena. The first of two indicators is time-dependent as it evaluates the as-is state against surrounding operating points during transient manoeuvres. Furthermore, the impact of varying geometrical boundary conditions, which are known to regularly arise in flight operations, were taken into account. The functionality of the indicator is assured if the instrumentation is adjusted accordingly. The second indicator is mainly a location-dependent quantity as it evaluates the pressure signature along the axial direction within the rotor passage at various aerodynamic loadings. The latter also gave rise to some fundamental and preliminary understanding of the physics behind so called prestall disturbances.

The aim of the present paper is to improve the physical understanding of flow irregularities in the blade passing signal of turbomachinery rotors, since the novel stall warning method presented in part I is based upon those irregularities. For this purpose, a complementary instrumentation was used in a single stage axial compressor. A set of pressure transducers evenly distributed along the circumference surface mounted in the casing near the rotor tip leading edges is measuring the time-resolved wall pressures simultaneously to an array of transducers recording the chord-wise static pressures. The latter allows for plotting quasi-instantaneous 2D-pressure contours. Any occurring flow disturbances causing the before mentioned irregularity can later be classified using validated frequency analysis methods being applied to the data from the circumferential sensors. While leaving the flow coefficient constant, a continuously changing number of prestall flow disturbances appears to be causing the very spectral signature which is known from investigations on Rotating Instability. Any arising number of disturbances is matching a specific mode order to be found within the spectral signature. While the flow coefficient is reduced the propagation speed of prestall disturbances increases linearly as the speed seems to be independent from the clearance size. Data taken beyond the stalling limit demonstrate a complex superposition of stall cells and flow disturbances which the title “prestall disturbance” therefore doesn’t fit to precisely any more. Different convection speeds allow the phenomena to be clearly distinguished from each other.

The present paper investigates the aerodynamic performance of a cantilevered tandem stator based on experiments conducted within a high speed annular test rig at the Technische Universitaet Berlin. A tandem blade in this context describes a double rowed stator configuration where the turning of the incoming flow is split up between two blades arranged in succession. For evaluation purposes, a conventional single bladed stator is used as reference. To provide machine relevant boundary conditions of cantilevered stator assemblies, the moving hub wall is recreated by a rotating disk. Overall, the tandem stator is able to achieve higher flow turning while keeping the total pressure losses below those of a single stator. It is found that the tandem stator in general behaves similar to the conventional stator. When installed in cantilevered fashion, both stator types benefit considerably in terms of loss reduction. Without the hub clearance and therefore absence of the clearance flow, each of the configurations suffered from severe corner separation. The tandem stator responds more sensitively to change in clearance height.