Carbon fiber reinforced composites have exceptional potential to play a key role in the materials world of our future. However, their success undoubtedly depends on the extent they can contribute to advance a global sustainability objective. Utilizing polymers in these composites that can be potentially derived from biomasses would be certainly vital for next-generation manufacturing practices. Nevertheless, deep understanding and tailoring fiber-matrix interactions are crucial issues in order to design carbon fiber reinforced sustainable resource-based biocomposites. In this study, cellulose derivatives (cellulose propionate and cellulose acetate butyrate) are utilized as model polymer matrices that can be potentially fabricated from biomasses, and the mechanical properties of the prepared short carbon fiber reinforced composites are engineered by means of a functional biobased lignin coating on the fiber surface. Furthermore, polyamide 6 based composites are also prepared, the monomer of this polymer could be obtained using C6 sugars derived from lignocellulosic biomasses in the future (through 5-hydroxymethylfurfural). Lignin was successfully immobilized on the carbon fiber surface via an industrially scalable benign epoxidation reaction. The surface modification had a beneficial impact on the mechanical properties of cellulose propionate and polyamide 6 composites. Furthermore, our results also revealed that cellulose-based matrices are highly sensitive to the presence of rigid fiber segments that restrict polymer chain movements and facilitate stress development. It follows that the physicochemical properties of the cellulosic matrices (molecular weight, crystallinity), associated with polymer chain mobility, might need to be carefully considered when designing these composites. At the same time, polyamide 6 showed excellent ability to accommodate short carbon fibers without leading to a largely brittle material, in this case, a maximum tensile strength of ~136 MPa was obtained at 20 wt% fiber loading. These results were further contrasted with that of a petroleum-based polypropylene matrix exhibiting inferior mechanical properties. Our study clearly indicates that carbon fiber reinforced polymers derived and designed using biomass-derived resources can be promising green materials for a sustainable future.
The reaction of esterification of plasticized Kraft lignin (KL) with succinic and maleic anhydrides using reactive extrusion (REX) was studied in detail. DMSO, glycol and glycerol were found to be efficient plasticizers for lignin. The chemical structure of these new lignin esters was determined using Solid-state 13C CP-MAS NMR and FT-IR analysis. 31P NMR analysis of phosphitylated lignins showed that the aliphatic OH groups of lignin had superior reactivity under the reactive extrusion reaction conditions. The formation of monoesters was confirmed by HSQC NMR spectroscopy. Molecular weight changes after extrusion process were studied using GPC/SEC chromatography. Thermal properties of these polymers were assessed by TGA analysis. The results were compared to lignin esters modified in classical batch conditions. These results show that REX can be used as a new fast, solvent free, and continuous process for lignin valorization.
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