Development of sustainable concrete as an alternative to conventional concrete helps in reducing carbon dioxide footprint associated with the use of cement and disposal of waste materials in landfill. One way to achieve that is the use of fly ash (FA) as an alternative to ordinary Portland cement (OPC) because FA is a pozzolanic material and has a high amount of alumina and silica content. Because of its excellent mechanical properties, several studies have been conducted to investigate the use of alkali-activated FA-based concrete as an alternative to conventional concrete. FA, as an industrial by-product, occupies land, thereby causing environmental pollution and health problems. FA-based concrete has numerous advantages, such as it has early strength gaining, it uses low natural resources, and it can be configurated into different structural elements. This study initially presents a review of the classifications, sources, chemical composition, curing regimes and clean production of FA. Then, physical, fresh, and mechanical properties of FA-based concretes are studied. This review helps in better understanding of the behavior of FA-based concrete as a sustainable and eco-friendly material used in construction and building industries.
Foamed concrete (FC) is a high-quality building material with densities from 300 to 1850 kg/m3, which can have potential use in civil engineering, both as insulation from heat and sound, and for load-bearing structures. However, due to the nature of the cement material and its high porosity, FC is very weak in withstanding tensile loads; therefore, it often cracks in a plastic state, during shrinkage while drying, and also in a solid state. This paper is the first comprehensive review of the use of man-made and natural fibres to produce fibre-reinforced foamed concrete (FRFC). For this purpose, various foaming agents, fibres and other components that can serve as a basis for FRFC are reviewed and discussed in detail. Several factors have been found to affect the mechanical properties of FRFC, namely: fresh and hardened densities, particle size distribution, percentage of pozzolanic material used and volume of chemical foam agent. It was found that the rheological properties of the FRFC mix are influenced by the properties of both fibres and foam; therefore, it is necessary to apply an additional dosage of a foam agent to enhance the adhesion and cohesion between the foam agent and the cementitious filler in comparison with materials without fibres. Various types of fibres allow the reduction of by autogenous shrinkage a factor of 1.2–1.8 and drying shrinkage by a factor of 1.3–1.8. Incorporation of fibres leads to only a slight increase in the compressive strength of foamed concrete; however, it can significantly improve the flexural strength (up to 4 times), tensile strength (up to 3 times) and impact strength (up to 6 times). At the same time, the addition of fibres leads to practically no change in the heat and sound insulation characteristics of foamed concrete and this is basically depended on the type of fibres used such as Nylon and aramid fibres. Thus, FRFC having the presented set of properties has applications in various areas of construction, both in the construction of load-bearing and enclosing structures.
Recycled concrete aggregates (RCA) are used in existing green building composites to promote the environmental preservation of natural coarse aggregates (NCA). Besides, the use of RCA leads to potential solutions to the social and economic problems caused by concrete waste. It is found that insufficient information on the longevity and sustainability of RCA production is a serious issue that requires close attention due to its impact on changing aspects of the sector. However, more attention has been paid to explaining the effect of RCA on concrete durability, as well as the properties of fresh and hardened concrete. Therefore, this study aims to provide a critical review on the RCAs for the production of high-performances concrete structures. It begins by reviewing the source, originality, types, prediction of service life, features and properties of RCA, as well as the effect of RCA on concrete performance. In addition, this literature review summarizes the research findings to produce complete insights into the potential applications of RCA as raw, renewable, and sustainable building materials for producing greener concrete composite towards industrializing ecofriendly buildings today. Further, it has also highlighted the differences in the current state of knowledge between RCAs and NCAs, and offers several future research suggestions. Through this critical and analytical study, it can be said that RCA has the possible use in the production of high-performance structural concrete depending on the source and type of recycled aggregate while the RCA can be used widely and safely to produce traditional green concrete.
Ultra-high performance (UHP) concrete is a special type of fibrous cementitious composite that is characterized by high strength and superior ductility, toughness, and durability. This research aimed to investigate the resistance of ultra-high performance fiber-reinforced concrete (UHPFRC) against repeated impacts. An adjusted repeated drop mass impact test was adopted to evaluate the impact performance of 72 UHPFRC disc specimens. The specimens were divided into six mixtures each of 12 discs. The only difference between the mixtures was the types of fibers used, while all other mixture components were the same. Three types of fibers were used: 6 mm micro-steel, 15 mm micro-steel, and polypropylene. All mixtures included 2.5% volumetric content of fibers, however with different combinations of the three fiber types. The test results showed that the mixtures with the 15 mm micro-steel fiber absorbed a higher number of impact blows until cracking compared to other mixtures. The mixture with pure 2.5% of 15 mm micro-steel fiber exhibited the highest impact resistance, with percentage increases over the other mixtures ranging from 25 to 140%. In addition, the Weibull distribution was used to investigate the cracking impact resistance of UHP at different levels of reliability.
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