In order to obtain accurate contact parameters of a particulate material in residual film mixture collected by cotton field machine in Xinjiang, the angle of repose test and inclined plane test were carried out. In the tests, the angles of repose of the particulate material with the water content of (6.26±1.5)% and (14.1±2.1)% were measured respectively, as well as the static sliding friction angle between the particulate material and the residual film. At the same time, the EDEM software was used to calibrate the coefficient of restitution, static friction coefficient and dynamic friction coefficient between the material and the film. Then, the second-order response model between contact parameters and the angle of repose and static sliding friction angle was constructed. In addition, the optimal contact parameters between the granular materials and the mulch were obtained by fitting the physical test data. The results indicated that the errors between the physical test results and the numerical simulation results are small. It was proved that the second-order response model could predict the repose angle of granular materials and the static sliding friction angle between granular materials and farmland film. This study could provide theoretical support for the subsequent model construction of the residual film mixture collected by the cotton field machine.
The influence of the variation in water content, sampling location and loading speed on the shearing and across-compression mechanical characteristics of dwarf-denseearly major cotton variety stalks was analysed. The second-order response models of the factors vs. the maximum shear force and critical across-compression failure force were built using the response surface methodology. Besides, the sampling location and water content have a significant influence over the maximum shear force and critical across-compression failure force, especially the sampling location. Both the maximum shear force and critical across-compression failure force reach a theoretical maximum when the water content is 10%, the sampling location is the lower part and the loading speed is 40 mm min-1. When the sampling location is the lower part, optimization is carried out assuming the theoretical minimum of the maximum shear force and critical across-compression failure force as the optimization target. In this case, the loading speed is 20 mm min-1 , while the water content is between 30 and 50%. This indicates that the parameter range requires a low power consumption during the crushing of film residue mixtures. The test data can provide some theoretical references for the technical research and equipment development for the crushing of film. K e y w o r d s: cotton stalk, dwarf-dense-early, multiple factors, mechanical characteristics
The restitution coefficient (RC) of cotton stalks is an important elementary physical parameter that is required to establish the crushing mechanical model and research the film residue separation machinery. In this study, the calculation method of restitution coefficient considering the rotation motion of stalk-shaped agricultural materials was derived based on the principle of kinematics and the energy restitution coefficient method, and a test bench for measuring the RC was designed and built. The effects of collision material, moisture content, length, diameter, release height, and collision angle respectively on the RC were investigated by single-factor experiments and orthogonal experiments, and the regression models between influence factors and the RC were established. The results showed that Q235 showed the highest value of the RC, and it was followed by cotton stalks and soil lumps, sequentially. The RC of cotton stalks decreased with the increase of moisture content and diameter, while it increased at first and then decreased with the increase of length. As the release height was less than 500 mm, the RC increased with the increased release height. As the collision angle was less than 40°, the RC showed a linear increasing trend. The significance of the effects of factors on RC decreased with the following sequence: collision angle, length, release height, diameter, and moisture content. Length, collision angle, and release height were extremely significant. The contrast test results showed that the values based on Newton's restitution coefficient method were smaller than that based on the energy restitution coefficient method. The verification test showed that the predicted rebound height of cotton stalks calculated based on the energy restitution coefficient method was closer to the actual rebound height, and the relative error was less than 5%.
In this study, to obtain the contact parameters of particulate materials accurately and quickly in residual film mixture after sieving, the contact parameters of particulate materials were calibrated via a physical test and simulation test. By using the self-made dynamic angle of a repose measurement test bench, the dynamic angle of repose of the particulate materials was measured at 41.32°, and the standard deviation was 1.33°. A discrete element simulation of the dynamic angle of the repose test was performed via an EDEM screening experiment design through a simulation of a combination of different parameters, with the dynamic angle of repose as the response value. Through simulation experiments, three significant influencing factors, as well as the level range of each factor, were confirmed. By using the response surface experiment, a mathematical model of the dynamic angle of repose and the three most influential parameters was created. The analysis of variance showed that the determination coefficient R2 and the correction determination coefficient R2adj were 0.9824 and 0.9598, respectively. The model had a good fit. The variable coefficient was 2.06% and the lack of fit was non-significant, which showed that the regression model was very significant, and the dynamic angle of repose could be predicted according to the model. By solving the optimization for the mathematical model, the optimal combination of parameters with three important influencing factors were obtained. The results showed that the coefficient of the static friction between soil and soil was 0.38, the coefficient of the rolling friction between soil and soil was 0.08, and the coefficient of the static friction between cotton residue and cotton residue was 0.33. The relative error of the dynamic angle of repose between the simulation with the optimal parameter combination and the physical test value was 2.64%. The results could provide a reference for the calibration of the discrete element model parameters of other agricultural particulate material, as well as provide a theoretical basis for the design of related collecting and conveying machinery.
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