BACKGROUND: Epoxidation of double bonds in vegetable oils provide valuable green intermediates for the chemical industry. The epoxidation of oleic acid with hydrogen peroxide according to the Prilezhaev principle was studied experimentally in a multiphase laboratory-scale batch reactor operated isothermally at 50°C and atmospheric pressure. A solid cation exchanger (Amberlite IR-120) was used as the solid catalyst to enhance the slow step in the Prilezhaev process: the in situ formation of the epoxidation agent, peracetic acid, from hydrogen peroxide and acetic acid. A rotating basket stirrer was used to suppress the external mass transfer limitations and to guarantee a turbulent random flow in the vicinity of the catalyst particles. Kinetic experiments demonstrated the catalytic effect of the cation exchanger. Several experiments were performed in the presence and absence of ultrasound irradiation at different amplitudes. RESULTS:The exposure of ultrasound irradiation on the multiphase reaction mixture impaired the conversion of the double bonds and the yield of the epoxide, compared to a reference experiment conducted under silent conditions. Catalyst characterization by scanning electron microscopy and the determination of the acid sites in recycled catalyst samples confirmed that the main reason for deactivation was leaching and/or neutralization of the sulfonic acid groups from the solid catalyst matrix. CONCLUSIONS:The application of ultrasound at different input powers resulted in lower reaction yields compared to the silent reference experiment. This observation was attributed to deactivation of the catalyst caused by leaching and/or neutralization of the sulfonic groups promoted by ultrasound exposure.

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