Because of its high stiffness, chemical resistance, and low viscosity, Poly (oxymethylene) (POM) is of high relevance for technical applications. The thermal degradation of POM during processing affects its final properties and decreases the long-term stability. The degradation is indicated by the emission of formaldehyde (FA) gas. The aim of this study is to monitor the thermal degradation of POM online, during the melt extrusion in a co-rotating twin screw extruder (TSE). The effect of the processing conditions on the thermal stabilisation of the POM is observed by FA emission and online viscosity measurements. The effect of processing conditions on the compounding of POM with two different FA scavengers is also studied. Fourier transform infrared (FTIR) spectroscopy is used for the online measurement of FA gas and acetyl acetone colour measurement for the offline characterisation. The online viscosity is measured by passing the melt through a slit die at constant volume flow rate. An enhanced thermal degradation is found with decreasing throughput and increasing screw speed. A good correlation between the online viscosity and offline FA measurement is observed.
When polycarbonate (PC)/poly(acrylonitrile-butadiene-styrene) (ABS) blends are exposed to outdoor conditions, they are mainly degraded by sunlight; this is known as photodegradation. It is the ultraviolet radiation in the sunlight that is responsible for the degradation of the blend. To stabilize the blend against the harmful ultraviolet radiation, ultraviolet absorbers (UVAs) are used. In this study, three different UVAs-Tinuvin 1577 (a hydroxyphenyl triazine type), Cyasorb 5411 (a benzotriazole type), and Uvinul 3030 (a cyanoacrylate type)-were compounded with a PC/ABS blend at 240 C with a twin-screw extruder. Accelerated aging of the compounded sample was done by an Atlas Suntest containing xenon lamp. The degradation studies were performed with ultraviolet-visible spectroscopy, attenuated total reflectance/Fourier transform infrared spectroscopy, and yellowing index measurements. The molecular weight of the compounded sample was determined by gel permeation chromatography. It was found that hydroxyphenyl triazine type UVA showed the best results for decreasing the degradation products, oxidation rate, and yellowing of the PC/ABS blend.
ABSTRACT:The polycarbonate/poly(acrylonitrile butadiene styrene) blends, (PC/ABS), are mainly degraded by sunlight known as photodegradation when exposed to outdoor conditions. It is the ultraviolet (UV) radiation that is responsible for the degradation of the blend. To stabilize against the harmful UV radiation and to scavenge the radical species which arise from UV or thermally induced degradation of the PC or the ABS, UV absorbers, and UV stabilizers are used. In this article three different UV absorbers namely, Tinuvin 1577-hydroxyphenyl triazine type, Cyasorb 5411-benzotriazole type, Uvinul 3030-cyanoacrylate type, and two different UV stabilizers, Tinuvin 765-monomeric hindered amine type, Tinuvin 622-oligomeric hindered amine were compounded in different combinations with PC/ABS blend at 240 C using a twin screw extruder. Accelerated aging of the compounded sample was done by Atlas Suntest apparatus. The photodegradation studies were done using UV-vis, attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, and Yellowing index measurement. The molecular weight of the compounded sample before aging was determined by gel permeation chromatography (GPC). It was found that samples protected with hydroxyphenyl triazine type UV absorber and oligomeric hindered amine show the best result for decreasing the degradation products, oxidation rate, and yellowing of the PC/ABS blend.
ABSTRACT:The polycarbonate/polyacrylonitrile butadiene styrene (PC/ABS) blends lose mechanical properties when exposed to outdoor conditions. This is due to the ultraviolet (UV) induced photo-oxidation of the PC phase and the polybutadiene portion of the ABS. It is known that ABS can be stabilised against terrestrial light by the use of hindered amine in combination with a UV absorber. However, such hindered amine cannot be used when PC is present in a multi component polymer blend. The hydrolysis of PC is accelerated when a small amount of hindered amine light stabilisers (HALS) is incorporated in the resin and is exposed to elevated temperature. In this article the effect of monomeric and oligomeric hindered amine on the hydrolysis of PC during the compounding of PC/ABS blend in a twin screw extruder at 240 C is observed by means of in-line UV-vis spectroscopy. Tinuvin 765 was used as monomeric hindered amine and Tinuvin 622 as oligomeric hindered amine. The molecular weight of the compounded sample was determined by gel permeation chromatography (GPC) and the rheological properties were observed using an online viscometer. It was found that the extent of hydrolysis induced by the oligomeric hindered amine is less compared to monomeric amine. It was also observed that polymeric hindered amine imparts better dispersion of the ABS phase into the polymer blend.
Without stabilization, polycarbonate (PC)/ poly(acrylonitrile-butadiene-styrene) (ABS) blends are susceptible to a loss of mechanical properties after a few days of exposure to weathering conditions. ABS can be stabilized against terrestrial light by the use of hindered amines in combination with a UV absorber; such hindered amines cannot be used when PC is present in the polymer blend. The hydrolysis of PC is accelerated when a small amount of a hindered amine light stabilizer (HALS) is incorporated into the resin and is exposed to elevated temperatures. In this study, three different HALSs (Tinuvin 123, Tinuvin 770, and Tinuvin 765, Ciba, Basel, Switzerland) were used as UV stabilizers for PC/ABS blends, and their effects on the PC phase were observed with online ultraviolet-visible spectroscopy on extruded flat films. These stabilizers were compounded with the blends in a corotating twin-screw extruder at 240 C. The molecular weight of the compounded samples was determined by gel permeation chromatography. The extent of degradation induced by the HALSs on the PC phase was found to be a function of its chemical structure. Tinuvin 123 with an amino ether functional group enhanced degradation in comparison with Tinuvin 770 and Tinuvin 765. Tinuvin 770, a secondary amine, was apt to be more reactive than Tinuvin 765, a tertiary amine, because less steric hindrance was experienced by the former. Accelerated aging of the compounded samples was performed. Decreased degradation was observed for the samples containing hindered amines; however, the HALSs alone were not effective in protecting the PC/ABS blends against harmful UV light.
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