Three-dimensional
carbon nanotube (CNT) forest microstructures
are synthesized using sequenced, site-specific synthesis techniques.
Thin-film layers of Al2O3 and Al2O3/Fe are patterned to support film-catalyst and floating-catalyst
chemical vapor deposition (CVD) in specific areas. Al2O3 regions support only floating-catalyst CVD, whereas regions
of layered Al2O3/Fe support both film- and floating-catalyst
CNT growth. Sequenced application of the two CVD methods produced
heterogeneous 3D CNT forest microstructures, including regions of
only film-catalyst CNTs, only floating-catalyst CNTs, and vertically
stacked layers of each. The compressive mechanical behavior of the
heterogeneous CNT forests was evaluated, with the stacked layers exhibiting
two distinct buckling plateaus. Finite element simulation of the stacked
layers demonstrated that the relatively soft film-catalyst CNT forests
were nearly fully buckled prior to large-scale deformation of the
bottom floating-catalyst CNT forests.
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