Structurally colored coatings composed of colloidal arrays of monodisperse spherical particles have attracted great attention owing to their versatile advantages, such as lowcost, resistance to fading, and low impacts on the environment and human health. However, the weak mechanical stability is considered to be a major obstacle for their practical applications as colorants. Although several approaches based on the addition of polymer additives to enhance the adhesion of particles have been reported, the challenge remains to develop a strategy for the preparation of structurally colored coatings with extremely high robustness using a simple process. Here, we have developed a novel approach to fabricate robust structurally colored coatings by using cathodic electrophoretic deposition (EPD). The addition of a metal salt, i.e., Mg(NO3)2, to the coating dispersion allows SiO2 particles to have a positive charge, which enables the electrophoresis of SiO2 particles toward the cathode. At the cathode, Mg(OH)2 codeposits with SiO2 particles because OHions are generated by the decomposition of dissolved oxygen and NO3ions. The mechanical stability of the colloidal arrays obtained by this process is remarkably improved because Mg(OH)2 facilitates the adhesion of the particles and substrates.The brilliant structural color is maintained even after several cycles of the sandpaper abrasion test. We have also demonstrated the coating on a stainless-steel fork. This demonstration reveals that our approach enables a homogeneous coating on a complicated surface. Furthermore, the high durability of the coating is clarified because the coating did not peel off even when the fork was stuck into a plastic eraser. Therefore, the coating technique developed here will provide an effective method for the pervasive application of structural color as a colorant.

In recent years, colloidal arrays of submicrometer-sized monodisperse particles used as structurally colored coatings have drawn great attention due to their non-bleaching properties and low impact on human health and the environment. In this paper, structurally colored coating films were fabricated using monodisperse SiO 2 particles via the cathodic electrophoretic deposition (EPD) technique. The addition of a strong polycation, poly(diallyldimethylammonium chloride) (PDDA), enables the cathodic EPD of SiO 2 particles and carbon black (CB) additives. Optimizing the quantities of PDDA and CB results in the appearance of vivid structural color from the coating films. The arrangement of the particle array is controllable by varying the pH of the water added to the coating sols for EPD. Structurally colored coating films with and without iridescence, i.e., angular dependence, can be fabricated on demand by a simple operation of the EPD process. In addition, the coating film prepared by cathodic EPD displayed high abrasion resistance because PDDA acts not only as a charge control agent but also as a binder.

Safe, low-cost structurally colored materials are alternative colorants to toxic inorganic pigments and organic dyes. Colloidal amorphous arrays are promising structurally colored materials because of their angle-independent colors. In this study, we focused on precise tuning of the chromaticity by preparing bilayer colloidal amorphous arrays through electrophoretic deposition (EPD). Systematic investigations with various EPD conditions clarified the contributions of each condition to the EPD process and the competing electrochemical reactions, which enabled us to prepare well-colored coatings. EPD films composed of colloidal amorphous array bilayers were successfully synthesized with controlled film thickness. Chromaticity of the films was found to be precisely controlled by the EPD duration. We believe that this understanding of the EPD process and its application to synthesis of structurally colored bilayer films will bring structurally colored materials closer to practical industrial use.