No abstract

Rice (Oryza sativa L.) is the staple food crop in Sri Lanka occupying 34% of the total cultivated area. Seed paddy production is one of the major economic activities in the paddy sector, which is fully mechanized only at the large-scale level.Unavailability of an affordable mechanical solution is a big barrier for entering small and medium scale producers in to the seed paddy industry. Therefore, the aim of this study was to introduce an efficient and affordable electrical motor driven small or medium scale paddy cleaning machine for seed paddy production. The main components of the machine are paddy sieving unit, blowing unit and stone separator. According to the variety of paddy, the sieve size of the sieving unit can be changed. The performance of the machine was evaluated using paddy samples with purposely added light and heavy impurities such as straw particles and different sized stones. The suitable speeds for the better operation of sieve, separator and blower were 90, 200 and 960 rpm, respectively. The separation percentages of the large, light, and same size impurities were 96%, 74%, and 86%, respectively. The effective capacity of the machine was 252 kgh -1 with 79% mechanical efficiency.Based on the overall satisfactory performance, the newly built paddy cleaning machine can be recommended to small and medium scale paddy farmers in Sri Lanka. The machine can be further developed with a magnetic separator for removing iron particles.

Rice husk is the main by-product of the postharvest stage in rice production, which causes environmental impacts due to improper management as a solid waste. However, potential economic applications of rice husk combustion have been identified for energy generation and amorphous silica production in several industries. To minimize hazardous gaseous emissions and crystalline silica availability, rice husk combustion conditions should be properly controlled which also effect for efficient heat production. This study was conducted under different conditions of temperature, airflow, combustion time, and bulk density of rice husk in the combustion process using an experimental prototype hybrid rice husk burner with a fluidized bed. The availability of crystalline silica in rice husk charcoal and the CO and O2 compositions in the exhaust gas were analyzed using XRD analysis and gas analysis, respectively. Furthermore, elemental and thermogravimetric analyses were conducted to find the most efficient combustion parameter for the optimum conditions of rice husk combustion using the experimental rice husk burner. Therefore, the most efficient heat generation was achieved with the observation of the lowest CO emission, the nonavailability of crystalline silica in rice husk charcoal, at a low temperature and air flow rate (430 °C; 0.8 ms−1), high bulk density (175 kgm−3 and 225 kgm−3) and short combustion time (30 s).

In this study, three paddy harvesting systems; manual harvesting of paddy (MHP), reaper harvesting of paddy (RHP), and combine harvesting of paddy (CHP) were evaluated considering field capacities, field efficiencies, time and fuel consumption, mechanization indices, greenhouse gas emissions, straw availability, and direct and indirect costs. Field experiments were conducted in North central province of Sri Lanka. The effective field capacity, field efficiency and fuel consumption of the combine harvester were 0.34 hah-1, 60.8%, and 34.1 Lha-1, respectively, and those of the paddy reaper were 0.185 hah-1, 58.2%, and 3.8 Lha-1, respectively. The total time consumed by MHP, RHP, and CHP were 76.05 hha-1, 39.76 hha-1, and 2.94 hha-1, respectively. The highest energy utilization was recorded by the CHP, at 1851.09 MJha-1, while MHP recorded the lowest at 643.20 MJha-1. The direct cost of the MHP was 1.50 and 1.52 times higher than those of the CHP and RHP, respectively. MHP recorded the lowest greenhouse gas emissions (32.94 kgCO2eqha-1), while CHP recorded the highest (176.29 kgCO2eqha-1). The RHP exhibited an intermediate level in all aspects. Although the CHP has higher field performance and direct costs, it brings higher GHG emissions and indirect costs. Therefore, an optimum level of mechanization should be introduced for the long-term sustainability of both the environment and farming.

In this study, three paddy harvesting systems, manual harvesting of paddy (MHP), reaper harvesting of paddy (RHP), and combine harvesting of paddy (CHP), were evaluated considering field capacities, field efficiencies, time and fuel consumption, mechanization indices, greenhouse gas emissions, straw availability, and direct and indirect costs. Field experiments were conducted in the North Central Province of Sri Lanka. The effective field capacity, field efficiency and fuel consumption of the combine harvester were 0.34 hah−1, 60.8%, and 34.1 Lha−1, respectively, and those of the paddy reaper were 0.185 hah−1, 58.2%, and 3.8 Lha−1, respectively. The total time consumed by MHP, RHP, and CHP were 76.05 hha−1, 39.76 hha−1, and 2.94 hha−1, respectively. The highest energy utilization was recorded by the CHP, at 1851.09 MJha−1, while MHP recorded the lowest at 643.20 MJha−1. The direct cost of the MHP was 1.50 and 1.52 times higher than those of the CHP and RHP, respectively. MHP recorded the lowest greenhouse gas emissions (32.94 kgCO2eqha−1), while CHP recorded the highest (176.29 kgCO2eqha−1). The RHP exhibited an intermediate level in all aspects. Although the CHP has higher field performance and direct costs, it has higher GHG emissions and indirect costs. Therefore, an optimum level of mechanization should be introduced for the long-term sustainability of both the environment and farming.