A novel porous polydimethylsiloxane (PDMS)-based capacitive pressure sensor was fabricated by optimizing the dielectric layer porosity for wide-range pressure sensing applications in the sports field. The pressure sensor consists of a porous PDMS dielectric layer and two fabric-based conductive electrodes. The porous PDMS dielectric layer was fabricated by introducing nitric acid (HNO3) into a mixture of PDMS and sodium hydrogen bicarbonate (NaHCO3) to facilitate the liberation of carbon dioxide (CO2) gas, which induces the creation of porous microstructures within the PDMS dielectric layer. Nine different pressure sensors (PS1, PS2,..., PS9) were fabricated in which the porosity (pore size, thickness) and dielectric constant of the PDMS dielectric layers were varied by changing the curing temperature, the mixing proportions of the HNO3/PDMS concentration, and the PDMS mixing ratio. The response of the fabricated pressure sensors was investigated for the applied pressures ranging from 0 to 1000 kPa. A relative capacitance change of ∼100, ∼323, and ∼485% was obtained by increasing the curing temperature from 110 to 140 to 170 °C, respectively. Similarly, a relative capacitance change of ∼170, ∼282, and ∼323% was obtained by increasing the HNO3/PDMS concentration from 10 to 15 to 20%, respectively. In addition, a relative capacitance change of ∼94, ∼323, and ∼460% was obtained by increasing the PDMS elastomer base/curing agent ratio from 5:1 to 10:1 to 15:1, respectively. PS9 exhibited the highest sensitivity over a wide pressure sensing range (low-pressure ranges (<50 Pa), 0.3 kPa–1; high-pressure ranges (0.2–1 MPa), 3.2 MPa–1). From the results, it was observed that the pressure sensors with dielectric layers prepared at relatively higher curing temperatures, higher HNO3 concentrations, and higher PDMS ratios resulted in increased porosity and provided the highest sensitivity. As an application demonstrator, a wearable fit cap was developed using an array of 16 pressure sensors for measuring and mapping the applied pressures on a player’s head while wearing a helmet. The pressure mapping aids in observing and understanding the proper fit of the helmet in sports applications.

This work presents a more realistic study on the potential of titanium carbide MXene (Ti3C2T x ) for gas sensing, by employing first principle calculations. The effects of different ratios of different functional groups on the adsorption of NH3, NO, NO2, N2O, CO, CO2, CH4, and H2S gas molecules on Ti3C2T x were analyzed. The results indicated that Ti3C2T x is considerably more sensitive to NH3, among the studied gas molecules, with a charge transfer of −0.098 e and an adsorption energy of −0.36 eV. By analyzing the electrostatic surface potential (ESP) and the projected density of states (PDOS), important physical and mechanical properties that determine the strength and nature of gas-substrate interactions were investigated, and also, the significant role of electrostatic effects on the charge transfer mechanism was revealed. Further, the Bader charge analysis for the closest oxygen and fluorine atoms to NH3 molecule showed that oxygen atoms have 60% to 180% larger charge transfer than fluorine atoms, supporting that Ti3C2T x substrate with a relatively lower ratio of fluorine surface terminations has a stronger interaction with NH3 gas molecules. The calculations show that in the presence of water molecules, approximately 90% smaller charge transfer between NH3 molecule and the Ti3C2T x occurs. Ab initio molecular dynamics simulations (AIMD) were also carried out to evaluate the thermal stabilities of Mxenes. The comprehensive study presented in this work provides insights and paves the way for realizing sensitive NH3 sensors based on Ti3C2T x that can be tuned by the ratio of surface termination groups.

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