The current paper exemplifies the application of ultrasound technology to enzymatic synthesis of a cosmetic emollient ester, cetyl oleate. Fermase CALB™10000, a commercial Candida antarctica lipase B was used as a catalyst to accomplish the ultrasound supported synthesis. Multiple process parameters like reaction time, temperature, enzyme dose, alcohol to acid molar ratio, ultrasound power, frequency and speed of agitation were optimised. Maximum conversion of ∼95.96% was discerned at optimum conditions, i.e., 60°C temperature, 5% enzyme dose, 2:1 alcohol:acid ratio, 60 W ultrasound power, 25 kHz ultrasound frequency, 80% duty cycle and 80 rpm speed of agitation after purification steps. It was observed that the reaction reached equilibrium in a short duration of 30 min under the optimised conditions. This was considerably lesser than the time required for attaining equilibrium in conventional mechanical stirring method which was over 2h. Bisubstrate kinetic models like random bi-bi, ping pong bi-bi and ordered bi-bi were applied to the experimental data to determine initial rates and other kinetic parameters. Ordered bi-bi model showed the best fit with kinetic parameters, Vmax=0.029 M/min/gcatalyst, KA=0.00001 M, KB=4.8002 M, KiA=0.00014 M, KiB=3.7914 M & SSE=0.00022 for enzymatic cetyl oleate synthesis under ultrasound irradiation with inhibition by both acid and alcohol at high concentrations.
The current research work represents solvent free enzymatic synthesis of fatty acid ethyl ester; ethyl laurate. Immobilized lipase Fermase CALB™10,000 was used for the synthesis of ethyl laurate from ethanol and lauric acid. The influence of process parameters such as catalyst loading, speed of agitation, mole ratio, molecular sieves and temperature were studied. Fermase CALB™10,000 offered a conversion of 92.46 % at 60 °C in 4 h at optimized condition. The experimental data was best fitted by the Random Bi-Bi model with inhibition of both the substrates i.e. lauric acid and ethanol. The following kinetic parameters were retrieved from the model: V = 1.243 × 10 mmol/min/g enzyme; K = 0.1283 mmol; K = 8.51 mmol; K = 5.098 mmol; and SSE = 0.0142. The activation energy for the enzymatic esterification was also determined and calculated to be 28.49 kJ/mol. A maximum conversion of 71 % was obtained after 5 successive reuse of Fermase CALB™10,000 lipase.
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