Magnesium (Mg)/hydroxyapatite (HA) (10 wt.% and 20 wt.%) composites were prepared by using pure Mg and as synthesized HA powders using the spark plasma sintering (SPS) method. The objective of the present study is to improve the corrosion resistance of spark plasma sintered Mg/HA composites and to ensure that the degradation time of these composites match with that of bone remodeling. Mg and HA powders were ball milled for 2 h and spark plasma sintered at a temperature of 475 °C and pressure of 40 MPa in vacuum. The sintered compacts were further treated by plasma electrolytic oxidation (PEO) in order to improve the corrosion resistance. The structural, microstructural and morphological studies were done using X-ray diffraction, optical microscopy and scanning electron microscopy, respectively. The corrosion resistance of as-sintered and PEO treated Mg/HA composites was studied by potentiodynamic polarization test in a 7.4 pH simulated body fluid (SBF) environment. The corrosion test results of as-sintered composites showed that the corrosion resistance decreases with the increase in percentage of HA in the composite. However, the PEO treated Mg/HA composites have shown delayed onset of degradation. Therefore, it can be hypothesized that the PEO treated Mg/HA composites would serve as bioactive and biodegradable orthopedic implant materials with low corrosion rates.
The objective of this work is focused on understanding the effect of microwave heating on sintering of 316L powders. The stainless steel samples were prepared from prealloyed powders of 316L. The powder samples were compacted at a pressure of 560 MPa and sintered at 1300ºC in a microwave furnace of 2.4 GHz and 2KW capacity in nitrogen atmosphere. The sintering time was varied from 10 to 20 minutes in order to study the effect of sintering time on sintering behavior and mechanical properties of the sintered samples. The sintered samples were subjected to optical metallography, hardness testing, tensile testing and fractogrphy. The average density of sintered stainless steels was 92% of the theoretical density, approximately 18% increment from green density for 20 min. sintering time. Microstructural analysis showed the regularly distributed porosity with very small grains. The hardness value was in the range of 365VHN to 396VHN and tensile strength, in the range of 255MPa to 580 MPa. Fractographs for these steels revealed mixed mode of fracture.
In this study, densification behavior of mechanically alloyed TiAl powders by spark plasma sintering has been analyzed. TiAl alloy with a composition of TiAl-xNb-1Cr-0.4Mo-0.1B (x ¼ 0, 3.5, 6, 8.5) was prepared by mechanical milling for 20 hrs and was consolidated by spark plasma sintering. Average particle size of 20 hrs milled powders was 5 mm and morphology of these milled powders was flaky. Density of these sintered samples varied from 99.1% to 99.8% of the theoretical density. The addition of Nb increases the densification of TiAl intermetallic compounds. The increase in densification of these milled TiAl powders has been related to the effects of milling such as decrease in particle size and morphological changes.
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