In a considerable proportion of the published work on the subject of laser–oxygen cutting of mild steel, the details of the oxidation reaction are overlooked or confused. For example, it is not uncommon for the oxidized material to be attributed with the physical characteristics of iron rather than iron oxide. Also, the fact that the oxidation reaction cannot take place above a certain temperature limit is usually overlooked. This paper presents, for the first time, an in-depth analysis of the Iron to FeO oxidation reaction in the context of laser–oxygen cutting of mild steel. The paper concludes by presenting a number of guidelines for future theoretical models.
A note on versions:The version presented here may differ from the published version or from the version of record. If you wish to cite this item you are advised to consult the publisher's version. Please see the repository url above for details on accessing the published version and note that access may require a subscription.For more information, please contact eprints@nottingham.ac.uk Fibre laser cutting of thin section mild steel; an explanation of the 'striation free' effect.
AbstractThis paper presents the results of an experimental and theoretical investigation into the phenomenon of 'striation free cutting', which is a feature of fibre laser/oxygen cutting of thin section mild steel. The paper concludes that the creation of very low roughness edges is related to an optimisation of the cut front geometry when the cut front is inclined at angles close to the Brewster angle for the laser -material combination.
The effect of cutting speed and sheet thickness on surface oxidation and heat affected zones (HAZ) has been investigated for laser-oxygen cutting of mild steel sheet with a fibre laser. Optical and scanning electron micrographs were used to determine the extent of surface oxidation and HAZ from plan and cross-sectional views respectively. The HAZ is consistently wider at the bottom of the cut compared to the HAZ at the top of the cut. With increasing speed, the width of the HAZ at the top of the cut decreases whereas the HAZ width at the bottom of the cut generally increases.No simple, direct relationship between HAZ width and surface oxidation was seen.However, it is possible to state that in each case considered here, the HAZ would be completely removed if they are machined back by a depth equal to the extent of the surface oxidation.
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