The increase of thermo-physical properties of masonry made of ceramic burnt products is possible through the use of heat-efficient ceramics and, in particular, porous building tiles. The use of combustible additives or foaming technology is related to increased energy costs and difficulties in obtaining products with uniformly distributed porosity.The analysis of the state of the technology of ceramic materials made it possible to formulate a research hypothesis according to which the use of a porous non-combustible additive in the composition of ceramic masses, on the one hand, will make it possible to obtain materials with a lower density compared to traditional ceramic products, and, on the other hand, will allow the use of hard mixtures with reduced water content, and therefore significantly save the cost of drying products, while increasing the uniformity of the porous ceramic crock.The purpose of the research was to develop recipes for ceramic porous products and to develop modes of their burning. The use of crushed foam glass as a lightweight non-burning and exhausting additive, on the one hand, made it possible to use tough ceramic mixtures (with a water content not exceeding 18%), and, on the other hand, to use more rigid and shorter drying modes, which also reduced the energy and material consumption of the technology.The most energy-intensive burning process was optimized by the methods of mathematical planning and processing of experimental results. The average density of crushed foam glass (140–150 kg/m3), optimal for the burnt product, was established, and also, as a result of analytical optimization and interpretation of the experimental results, dependencies that allow choosing parameters and evaluating product properties depending on foam glass consumption and burning temperature were obtained.
A natural gypsum binder or its analogs, which are the products of local raw materials recycling or by-products of other industries, is used as a basic component in the composition of interior plastering mixtures. Plaster coatings based on a gypsum binder have two main features. The first is the ability to control room humidity and absorb harmful emissions. The second is the ability to implement the barrier protection function in case of fire.Improvement of plastering works quality and optimization of their cost is related to the development of modified gypsum-based compositions, the justified use of waste, and local building materials, which include a clay-gypsum binder. Clay gypsum as a natural material of sedimentary origin is widespread both in Russia and in post-Soviet countries. In terms of energy intensity and manufacturability, raw materials recycling into clay-gypsum binder does not differ from the conditions of traditional processing of natural gypsum. Compared with lime or cement mortars, mortars based on clay-gypsum binders have greater elasticity and plasticity. Such properties as convenient masonry and thixotropy as well as the interval for maintaining the viability of the mixture are related to application technology and regulated by the insertion of modifying additives, which formulation was the aim of the research. The research results are presented in this article. Studies have shown that varying the recipe parameters allows us to control both the strength and operating characteristics of clay-based mixtures, as well as their application technology.
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