A bottom-up, multiscale modeling approach is presented to carry out high-fidelity virtual mechanical tests of composite materials and structures. The strategy begins with the in situ measurement of the matrix and interface mechanical properties at the nanometer-micrometer range to build up a ladder of the numerical simulations, which take into account the relevant deformation and failure mechanisms at different length scales relevant to individual plies, laminates and components. The main features of each simulation step and the information transferred between length scales are described in detail as well as the current limitations and the areas for further development. Finally, the roadmap for the extension of the current strategy to include functional properties and processing into the simulation scheme is delineated.
a b s t r a c tA high-fidelity virtual tool for the numerical simulation of low-velocity impact damage in unidirectional composite laminates is proposed. A continuum material model for the simulation of intraply damage phenomena is implemented in a numerical scheme as a user subroutine of the commercially available Abaqus finite element package. Delaminations are simulated using of cohesive surfaces. The use of structured meshes, aligned with fiber directions allows the physically-sound simulation of matrix cracks parallel to fiber directions, and their interaction with the development of delaminations. The implementation of element erosion criteria and the application of intraply and interlaminar friction allow for the simulation of fiber splits and their entanglement, which in turn results in permanent indentation in the impacted laminate. It is shown that this simulation strategy gives sound results for impact energies bellow and above the Barely Visible Impact Damage threshold, up to laminate perforation conditions.
A novel methodology is presented to introduce Periodic Boundary Conditions (PBC) on periodic Representative Volume Elements (RVE) in Finite Element (FE) solvers based on dynamic explicit time integration. This implementation aims at overcoming the difficulties of the explicit FE method in dealing with standard PBC. The proposed approach is based on the implementation of a user-defined element, named a Periodic Boundary Condition Element (PBCE), that enforces the periodicity between periodic nodes through a spring-mass-dashpot system. The methodology is demonstrated in the multiscale simulation of composite materials. Two showcases are presented: one at the scale of computational micromechanics, and another one at the level of computational mesomechanics. The first case demonstrates that the proposed PBCE allows the homogenization of composite ply properties through the explicit FE method with increased efficiency and similar reliability with respect to the equivalent implicit simulations with traditional PBC. The second case demonstrates that the PBCE coupled with Periodic Laminate Elements (PLE) can effectively be applied to the computational homogenization of elastic and strength properties of entire laminates taking into account highly nonlinear effects. Both cases motivate the application of
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