Summary: Nanostructured polymers and ultra-thin polymer layers are used more and more in technical applications like nanotechnology and microelectronics. Therefore, it is really important to understand the size-scale dependent properties as bulk polymers become thinner and more two-dimensional. Here the morphology as well as the macroscopic and the microscopic deformation behaviour of multilayered films of polypropylene (PP) and polystyrene (PS) have been investigated. For investigation different microscopic techniques and tensile testing were used. The films were prepared by multilayer coextrusion, whereas the composition of PP and PS and the film thickness -and therefore the thickness of each layer -varied. The thinnest calculated thickness of a single layer was about 5 nm. It is shown that the PP/PS films consist usually of homogeneous layers with only few defects. As the composition of PP/PS deviates strongly from 50/50 or the films get thinner the number of defects increases and the layered system turns to irregular lamellar system. In macroscopic tensile tests the small PS layers affect the elongation at break enormously: Most of the samples are brittle. For the films with a composition of PP/PS 90/10 and the film PP/PS 70/30 with a film thickness of 25 mm an elongation at break of 66% and higher could be reached. Transmission electron microscopy on these samples shows that the layers are characterized by plastic yielding in local deformation zones.

a b s t r a c tThe development of crystalline lamellae in ultra-thin layers of poly(ethylene terephthalate) PET confined between polycarbonate (PC) layers in an alternating assembly is investigated as a function of layer thickness by means of X-ray diffraction methods. Isothermal crystallization from the glassy state is insitu followed by means of small-angle X-ray diffraction. It is found that the reduced size of the PET layers influences the lamellar nanostructure and induces a preferential lamellar orientation. Two lamellar populations, flat-on and edge-on, are found to coexist in a wide range of crystallization temperatures (T c ¼ 117e150 C) and within layer thicknesses down to 35 nm. Flat-on lamellae appear at a reduced crystallization rate with respect to bulk PET giving rise to crystals of similar dimensions separated by larger amorphous regions. In addition, a narrower distribution of lamellar orientations develops when the layer thickness is reduced or the crystallization temperature is raised. In case of edgeon lamellae, crystallization conditions also influence the development of lamellar orientation; however, the latter is little affected by the reduced size of the layers. Results suggest that flat-on lamellae arise as a consequence of spatial confinement and edge-on lamellae could be generated due to the interactions with the PC interface.

The present work is concerned with the study of the crystalline morphology and the nanostructure of a multilayered system of two alternating immiscible semicrystalline polymers: isotactic polypropylene (iPP) and polyamide 6 (PA6). Films with a volume ratio of 70/30 were prepared by means of layer multiplying coextrusion. Contrary to previous experiments, performed with semicrystalline/amorphous and amorphous/amorphous nanolayered systems, the studied iPP/PA6 film does not exhibit a well defined maximum in the USAXS patterns.This result accounts for an irregular layered structure, as further confirmed by means of TEM images. Nevertheless, such a layered assembly still influences the crystallization behaviour of both constituent polymers. On the one hand, the crystallization of PA6 within the multilayered material is substantially hindered as evidenced by its weak scattering intensity. Real time studies as a function of temperature undoubtedly detect the presence of a WAXS peak and a SAXS maximum associated to PA6 above the melting temperature of iPP. Room temperature AFM studies also confirm the occurrence of crystalline structures within the PA6 layers. On the other hand, SAXS and WAXS measurements at room temperature reveal the occurrence of an oriented lamellar morphology within the iPP layers bearing uniaxial symmetry around an axis perpendicular to the layers surface. Results show that the crystalline molecular chains are placed mainly parallel to the layer surfaces forming edge-on lamellae. Moreover, X-ray scattering results are in agreement with the occurrence of two populations of lamellae, both edge-on and perpendicular to each other, in agreement with the crosshatched morphology observed by AFM.

Composites of isotactic polypropylene with various contents of white clay or titanium dioxide TiO2 were prepared by extrusion molding. The extruded composites were melt‐pressed at two different temperatures, and, thereafter, either slowly cooled, or quenched to room temperatures. It is shown that the structure of all the samples, as revealed by wide‐angle X‐ray scattering and small‐angle X‐ray scattering (SAXS), depends on the processing conditions. The lack of SAXS maxima in the composites suggests that the presence of the microadditives hinders the stacking of iPP lamellae. Furthermore, the microindentation hardness H in the slowly cooled composites is influenced by the type and amount of the filler used. However, in the quenched samples H depends only on the amount of the filler used, and not on its type. In case of the quenched iPP/clay composites, the relationship between H and the Young's modulus E is found to be H/E ≈ 0.12, in good agreement with Struik's theoretical predictions of σe ≈ E/30, in consonance with results previously obtained for a series of polyethylene samples with different morphology. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012

The influence of the morphology of multilayered composites of poly(methyl-methacrylate) (PMMA) and polycarbonate (PC) fabricated by layer multiplying coextrusion technique on their mechanical and especially their micromechanical deformation behavior was investigated. Electron microscopic studies revealed that the PC/PMMA multilayered composites have a well-oriented, uniform, and continuous layered architecture. With decreasing layer thickness of each polymer in the composite, the elongation at break of the films was found to increase significantly which was correlated with a transition from a two-component behavior (for single-layer thickness of !8 lm) to an one-component behavior (for single-layer thickness of 250 nm). Rheo-optical measurements using FTIR spectroscopy revealed that the molecular orientation during stretching of the PMMA phase remains unchanged for all the investigated films, whereas the PC orientation function decreases with decreasing layer thickness.