The problems faced by the various industries are high energy consumption which
further increases the cost of production followed by reduced productivity and conversion, longer
residence time, and pollution caused by industrial waste. Many researchers have found various
alternative pathways to overcome these drawbacks. The same products were obtained in a better
way by process intensification. Any process can be intensified either by introducing entirely a
new process or by combing two or more conventional methods to form a new hybrid process e.greactive
distillation, micro-reactors, etc. Due to an increase in population and less availability of
land, reducing the chemical plant footprints is highly appreciable which is possible by process
intensification. In this paper, we have reviewed the majority of the processes that have been
intensified into a new process such as bioprocesses, extraction, distillation, leaching, Biofuels
production, Desalination, etc.
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